Ce Marked Slag Crusher Plant Quote
1. PAINPOINT driven اوپننگ
Managing slag byproduct is a persistent operational bottleneck with tangible costs. ڇا توهان انهن چئلينجن کي منهن ڏئي رهيا آهيو?
پرائمري Crushers لاء اعلي Downtime: Uncrushed slag with oversized metal inclusions causes frequent jams in primary crushers, leading to hours of unplanned maintenance and lost processing time.
غير موثر مواد سنڀالڻ & ترتيب ڏيڻ: Manual or rudimentary separation of valuable scrap metal from aggregate is laborintensive, inconsistent, and represents a loss of recoverable revenue.
Downstream Equipment Damage: Unidentified tramp metal and uncrushable debris bypass initial processing, causing accelerated wear or catastrophic failure in conveyors, اسڪرين, ۽ ثانوي crushers.
Inconsistent Feed Size for Processing: Variable slag feed results in an inconsistent product size, reducing the efficiency and quality control of your final aggregate or feedstock.
پلانٽ مينيجرز لاء بنيادي سوال آهي: توهان هڪ قيمتي فضول وهڪرو کي ڪنٽرول ۾ ڪيئن تبديل ڪري سگهو ٿا, profitable material flow while protecting your core crushing circuit?
2. پيداوار جو جائزو
A CEMarked Slag Crusher Plant is a purposebuilt, stationary or semimobile processing system designed for the primary reduction and liberation of slag from steel mills, فاؤنڊيري, and metal production facilities. Its design prioritizes the handling of abrasive, heterogeneous material containing metallic inclusions.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Runoffurnace slag is fed via loader into a robust hopper, often with a grizzly section to bypass subsize material.
2. Primary Liberation Crushing: بنيادي کولہو (عام طور تي جبڑے يا اثر جو قسم) aggressively reduces the slag mass, breaking it apart to liberate embedded metallic components.
3. ڌاتو جدا ڪرڻ & ڪڍڻ: ڪرش ٿيل مواد هڪ مٿانهون مقناطيسي جدا ڪندڙ مٿان گذري ٿو (suspended magnet or magnetic pulley), which automatically extracts ferrous scrap for recovery.
4. ماپڻ & ذخيرو ڪرڻ: The separated aggregate fraction is conveyed to a primary stockpile or directly to a secondary screening circuit for further grading.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, اسٽينڊل سليگ پروسيسنگ گز, and aggregate producers specializing in secondary materials. Best suited for ferrous slag (بي او ايف, اي ايف). Performance on nonferrous slags requires specific configuration.
حدون: Not a substitute for fine grinding or tertiary crushing circuits. Feed size is limited by the primary crusher opening. Optimal operation requires material with a manageable moisture content to prevent clogging.
3. بنيادي خاصيتون
HeavyDuty Grizzly فيڊر | ٽيڪنيڪل بنياد: اسڪريننگ & منظم کاڌو | آپريشنل فائدا: Removes fines prior to crushing and ensures a consistent, controlled feed rate to the crusher chamber | ROI اثر: کان وٺي کولہو throughput وڌائي ٿو 15% and reduces wear on crusher liners
Reinforced Jaw Crusher Chamber | ٽيڪنيڪل بنياد: High manganese steel liners & اصلاح ٿيل نپ زاويه | آپريشنل فائدا: Withstands extreme abrasion and shock loads from uncrushable metals; hydraulic toggle adjustment allows quick setting changes | ROI اثر: Reduces liner replacement frequency by ~30% versus standard configurations
Integrated Overband Magnetic Separator | ٽيڪنيڪل بنياد: Permanent magnet or electromagnetic circuit mounted over discharge conveyor | آپريشنل فائدا: Automatically extracts liberated ferrous scrap continuously during operation without stopping the process flow | ROI اثر: قبضو ڪري ٿو 95%+ واپسي واري دھات جو, creating a direct revenue stream from waste
مرڪزي گريسنگ & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Singlepoint lubrication lines for key bearings and hydraulic controls for adjustment/clearing | آپريشنل فائدا: محفوظ ڪري ٿو, routine maintenance in under 30 منٽ; allows operators to clear blockages remotely | ROI اثر: Cuts planned maintenance time by half and minimizes personnel exposure to equipment internals
CE Certified Safety Guards & پليٽ فارمن تائين رسائي | ٽيڪنيڪل بنياد: EU مشينري جي هدايت 2006/42/EC سان مڪمل تعميل | آپريشنل فائدا: محفوظ مهيا ڪري ٿو, compliant access for inspection and maintenance; interlocks prevent operation during servicing | ROI اثر: Mitigates risk of regulatory noncompliance fines and reduces workplace incident potential
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Basic Crushing) | CEMarked Slag Crusher Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ڌاتو جي بحالي جي شرح | دستي چونڊ پوسٽ ڪرشنگ (~7080%) | Continuous automated extraction during process (>95%)| +20% بحالي جي ڪارڪردگي |
| Crusher Downtime due to Tramp Metal| 812 hours per month for clearing/repair| کان گهٽ 2 hours per month with hydraulic clearing| ~80% Reduction in Unplanned Stops |
| Liner Life in Abrasive Service| لڳ ڀڳ. 60,000 ٽين في سيٽ| لڳ ڀڳ. 85,000 ٽين في سيٽ (reinforced)| ~40% Longer Service Life |
| عمل جي تسلسل (فيڊ ڪنٽرول)| Manual loader feeding (متغير)| گرزلي فيڊر + regulated flow (مسلسل)| Throughput stability improved by ~25% |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 جي طرف 400 ٽين في ڪلاڪ.
پرائمري کولہو جا اختيار: جهيڙيندڙ (models from 750x500mm to 1200x1000mm) or Impact Crusher with hydraulic adjustment.
بجلي جي گهرج: ڪل نصب ٿيل طاقت عام طور تي وچ ۾ 90 ڪلواٽ 250 ڪلواٽ, ترتيب تي منحصر آهي (400V/50Hz standard).
اهم مواد جي وضاحت:
کولہو لائنر: AR400 / Hardox steel or premium manganese steel.
Conveyor Belting: Minimum EP400/3 with abrasionresistant covers.
اڏاوتي فريم: Heavyduty welded sections from S355JR steel.
جسماني طول و عرض (عام سيٽ اپ): Approximate footprint of 20m L x 8m W x 7m H. Designed for flat concrete foundation.
ماحولياتي آپريٽنگ رينج: 10 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression spray bars are fitted as standard at transfer points.
6. درخواست جا منظر
Integrated Steel Mill – BOF Slag Processing | چيلنج: A European mill faced daily downtime in its aggregate plant due to oversized slag chunks containing "skulls" jamming their existing crusher. Manual metal recovery was inefficient.| حل: Installation of a CEMarked Slag Crusher Plant with a heavyduty jaw crusher and powerful overband magnet at the slag tipping point.| نتيجا: Unplanned crusher stoppages were eliminated. The plant now recovers an additional €45,000 annually in ferrous scrap sales and produces consistent 150mm aggregate for internal roadbase use.
آزاد سليگ پروسيسنگ ٺيڪيدار | چيلنج: A contractor needed to process varying stockpiles of EAF slag at multiple sites but required compliance with EU site safety regulations.| حل: A semimobile skidmounted CEMarked Slag Crusher Plant was selected.| نتيجا:The unit can be relocated between sites within days while maintaining full CE compliance at each location. Contractual penalties related to noncompliant equipment were avoided.
7. تجارتي خيالات
Our CEMarked Slag Crusher Plants are offered in three primary tiers:
معياري ڊيوٽي پلانٽ: For lowervolume operations (<100tph). بنيادي جبڑے کولہو شامل آهن,مقناطيس,۽ بنيادي خارج ڪرڻ وارو conveyor.
HeavyDuty پلانٽ: For highvolume steel mills (>200tph). Features reinforced impactor option,ٻرندڙ گرزلي فيڊر,and multiple magnetic separation stages.
SemiMobile Skid Plant: For multisite contractors.All core components mounted on heavyduty skidsfor transportability.
اختياري خاصيتون شامل آهن:
- Secondary screening unit
- Advanced dust suppression system
- Metal fragmentizer attachment
- ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيج
We offer comprehensive service packages including scheduled maintenance plans,lifetime technical support,and guaranteed parts availability within48 hoursfor critical components.Financing options include capital purchase,tailored leasing agreements,۽ ڪرائي تي ڏيڻ واريون عمارتون.
8.FAQ
Q1. ڇا هي ٻوٽو اسان جي موجوده ڪنويئر سسٽم سان مطابقت رکي ٿو?
A1.Field data shows integration is straightforward.The plant's discharge heightand conveyor speed are engineeredto match standard downstream systems.We require your existing specificationsfor confirmation.
Q2.What is the expected operational cost per tonne processed?
A2.Based on configured powerand typical wear part consumption,costs range between €0 .80and €1 .50per tonne.This includes power,سڻڪ,and liner wear but excludes labor.Scrap metal revenue typically offsetsa significant portionof this cost.
Q3.How does CE marking affect installation timelines?
A3.CE marking signifies all safetydocumentationis preassembled.This can reduce commissioning timeby approximately15%as no retrofittingof guardsor safety systemsis required.Compliance documentationis provided upfrontfor site authority review.
Q4.Can it handle wetor sticky slag?
A4.The standard configuration performs optimallywith material moisture content below10%.For higher moisture,a hydraulic jaw crushera combinedwith specific hopper designsare availableas options toprevent bridgingand clogging
Q5.What warrantyis providedon major components?
A5.We providea24monthwarrantyon structural componentsanda12monthwarrantyon mechanicaland electricalpartsagainst manufacturing defects.Wear parts(کولہو لائنر)are coveredunder aseparateperformancebased warrantyterm
Q6.Are operator trainingand manuals included?
A6.Comprehensive documentationincludingCE Declarationsof Conformityinstallation manualsand parts listsare standard.We provideonsite operational trainingfor your crewover two daysat commissioning
Q7.Do you offer performance guarantees?
A7.We contractually guaranteecapacity throughputwithin5%of specified ratingmetal recovery ratesabove95%for liberated ferrous materialand thatthe plantwill meetall declaredCE safety standards
