Ce Marked Sand Gravel Mining Makers
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? For plant managers overseeing sand and gravel extraction, key challenges persist: inconsistent feed material degrading final product specification, excessive wear on components from abrasive particulates leading to unplanned maintenance stops, and inefficient water or dust management creating environmental compliance risks. Each hour of unscheduled downtime can cost thousands in lost production and contract penalties. How do you increase throughput while controlling the total cost of ownership? Is your current processing line flexible enough to handle variable deposit geology without sacrificing yield? حل جي ضرورت آهي سامان انجنيئر ٿيل نه رڳو گنجائش لاءِ, but for durability, درستي, and operational stability in the most demanding pit and quarry conditions.
2. پيداوار جو جائزو
This product line comprises CE Marked stationary and mobile sand gravel mining makers—comprehensive processing plants designed for the primary crushing, اسڪريننگ, ڌوئڻ, and stockpiling of aggregate materials. آپريشنل ڪم فلو مسلسل لاء انجنيئر ڪيو ويو آهي, اعلي مقدار جي پيداوار: (1) Feed material is uniformly introduced via vibrating grizzly feeders to a robust primary crusher. (2) Crushed aggregate is then conveyed to a multideck screening unit for precise classification into specified grades. (3) Where required, sand fractions are routed through integrated cyclones or screw classifiers for washing and dewatering to meet strict cleanliness standards. (4) Sized and washed product is conveyed to designated stockpiles. (5) Integrated control systems monitor the entire process. These systems are suited for greenfield sites, existing plant upgrades, or temporary contract mining projects. Limitations include a requirement for competent site planning for stationary plants and defined feed size parameters as per model specification.
3. بنيادي خاصيتون
ماڊل پلانٽ ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether substructures معياري انٽرفيس سان | آپريشنل فائدا: Rapid onsite assembly and future reconfiguration or expansion with minimal fabrication work | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 30%, lowering project capital deployment and accelerating timetorevenue.
Abrasion Resistant لائنر پيڪيج | ٽيڪنيڪل بنياد: Highchrome white iron or AR steel liners in critical wear zones based on impact/abrasion analysis | آپريشنل فائدا: Extends service life of hoppers, پوي ٿو, and crusher cavities in highsilica content applications | ROI اثر: Documented reduction in liner replacement costs by 1525% annually versus standard materials.
ٽائر 4 فائنل / Stage V Compliant Power Unit | ٽيڪنيڪل بنياد: Advanced diesel engines or electric motor drives with integrated emission control systems | آپريشنل فائدا: Ensures full compliance for operation within the EU and other regulated regions without performance loss | ROI اثر: Eliminates risk of project delays or fines due to noncompliant equipment.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC with touchscreen HMI providing realtime monitoring of tonnage, پاور ڊرا, and screen loads | آپريشنل فائدا: Allows operators to optimize feed rates and identify bottlenecks instantly, maintaining peak efficiency | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 510% improvement in overall throughput efficiency through consistent load management.
Integrated Water Management Circuit | ٽيڪنيڪل بنياد: Closedloop water recycling system with settling ponds or thickener integration | آپريشنل فائدا: Dramatically reduces freshwater consumption and minimizes slurry runoff for simplified site water permitting | ROI اثر: Can cut water procurement and treatment costs by over 60%, پاڻي جي کوٽ وارن علائقن ۾ هڪ اهم عنصر.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | CE Marked Sand Gravel Mining Maker Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ لباس جا حصا) | ~8001,200 Hours | 1,500+ ڪلاڪ (abrasion پيڪيج سان) | +25% جي طرف +40% |
| سائيٽ تي ڪم ڪرڻ جو وقت (MidSize Plant) | 46 هفتو | 34 هفتو (ماڊلر ڊيزائن) | 25% جي طرف 33% |
| Fuel Consumption per Tonne Processed (موبائل پلانٽ)| بيس لائين 100%| Optimized hydraulics & engine management reduces consumption to ~92%| 8% |
| ڏنڊ جي وصولي & حاصلات (Sand Washing Applications)| ~8590% Recovery| Highefficiency cyclones achieve 9295% بحالي| +5% جي طرف +7% Yield Increase |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 150 ٽين في ڪلاڪ (ٽي پي ايڇ) ختم ڪرڻ 600 TPH peak output.
بجلي جي گهرج: Configurable with electric drive (400V/50Hz or customerspecified) or dieselhydraulic power packs with Tier 4 فائنل / Stage V engines.
مواد جي وضاحت: Primary structural components fabricated from S355 grade steel; critical wear components available in Hardox®, AR400/500, or highchrome cast iron.
جسماني طول و عرض: Mobile plants designed for transport width compliance (<3م). Stationary plant footprints are customized but designed for compact layout.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression systems maintain particulate emissions below local regulatory thresholds.
6. درخواست جا منظر
Aggregate Producer – Glacial Deposit Site |
چيلنج: Highly variable feed material containing clay lenses causing frequent screen blinding and outofspec sand products.
حل: Implementation of a CE marked sand gravel mining maker featuring an aggressive log washer module integrated before the screening deck.
نتيجا: Clay contamination was reduced from >8% هيٺ ڪرڻ 2%, eliminating daily screen cleaning downtime. Product met EN 12620 standards consistently, allowing a premium price point.
Civil Engineering Contractor – Temporary Riverbed Extraction |
چيلنج: Need for a highyield processing setup on a remote 18month infrastructure project with strict environmental discharge limits.
حل: Deployment of a mobile tracked sand gravel mining maker with a fully closedcircuit water recycling system.
نتيجا: پلانٽ اندر هليو ويو 48 hours of arrival on site. Zero wastewater discharge simplified permitting; the project achieved all aggregate production targets onsite, eliminating costly imported material.
7. تجارتي خيالات
سامان ٽن پرائمري سطحن ۾ پيش ڪيو ويو آهي:
1. معياري ترتيب: Base model plant covering core crushing and screening functions.
2. Wash Plant Configuration: Includes sizing screens, sand screw(ايس), سائيڪلون, ۽ slurry پمپ.
3. Custom HighCapacity Configuration: Engineered solutions with larger crushers, اضافي اسڪريننگ ڊيڪ,and advanced automation.
Optional features include magnet separators,telescopic stockpiling conveyors,مٽي encapsulation kits,and remote telemetry packages.Service packages range from basic commissioning support to comprehensive annual maintenance contracts with guaranteed parts availability.Financing options include operating leases,ترتيب ڏنل ڪرائي تي خريد ڪرڻ جا معاهدا,۽ منظور ٿيل ڀائيوارن جي ذريعي پروجيڪٽ تي ٻڌل فنانسنگ.
8. FAQ
Q1: What does the CE Mark specifically guarantee about this equipment?
A1: The CE Mark confirms the machinery meets all applicable EU health,حفاظت,and environmental protection directives.It verifies compliance with the Machinery Directive(2006/42/اي سي),برقي مقناطيسي مطابقت جي هدايت(2014/30/EU),and often the Pressure Equipment Directive(2014/68/EU),ensuring it can be legally placed on the market within the European Economic Area.
Q2: How does this plant handle particularly hard or abrasive rock types like granite or quartzite?
A2: For such applications,a specific "سخت پٿر" configuration is recommended.This includes jaw crushers with optimized kinematics,a heavierduty cone crusher liner profile,increased wear liner thickness at transfer points,and upgraded screen mesh fastening systems.All specifications are reviewed during project engineering.
Q3: What is the typical lead time from order to delivery?
A3: For standard configured models,the lead time is typically between 1216 weeks.Customengineered solutions require detailed specification review,but our modular approach often allows delivery within1822 weeks.Delivery schedules are confirmed upon order finalization.
Q4: Can we integrate this new plant with our existing legacy conveyors and screens?
A4: Yes.The control system can be specified as a master unit designed to interface with peripheral equipment.Plant layout engineering will account for integration points regarding height,infeed,and discharge compatibility during the design phase.
Q5:اسان جي آپريشن ٽيم لاءِ ڪهڙي تربيت ڏني وئي آهي?
A5:A comprehensive training program is included.It covers safe startup/shutdown procedures,daily maintenance checks,basic troubleshooting via the HMI,and liner changeout protocols.Training occurs both at commissioning on your siteand through provided digital manuals.
Q6:What are the key factors that determine whether we need an electric or dieselpowered unit?
A6:The decision primarily hinges on site infrastructure,mobility requirements,and longterm operating cost.Electric drives offer significantly lower perhour operating costs where grid power is available.Dieselhydraulic units provide complete mobility but have higher fuel costs;they are essentialfor sites without established power supply.
Q7:ڇا وارنٽي ڪوريج مهيا ڪئي وئي آهي?
A7:The standard warranty covers defects in materialsand workmanship fora period of12 monthsfrom commissioningor18 monthsfrom shipment.The warranty includes parts but not labor.For critical components like crusher main frames,a separate structural warranty applies.Extended warranty packages are available
