Ce Marked Sand Gravel Mining Dealer
ايڇ 1: CEMarked Sand & Gravel Washing and Classification Plants: Engineered for Uninterrupted Production and Specification Compliance
1. PAINPOINT driven اوپننگ
Managing a sand and gravel operation means contending with persistent challenges that directly erode profitability. نامناسب کاڌو مواد, سخت ماحولياتي ضابطا, and the relentless demand for higherquality aggregates create significant pressure. ڇا توهان کي منهن ڏيڻو آهي:
Product Specification Failures: Inconsistent silt content or improper particle size distribution leading to rejected loads, ڪسٽمر شڪايتون, ۽ قيمتي ٻيهر پروسيسنگ.
زياده پاڻي & توانائي جو واھپو: Inefficient washing cycles and outdated pump systems that inflate operational costs and complicate water recycling efforts.
اعلي سار سنڀال Downtime: بار بار بيئرنگ ناڪامي, اسڪرين ڪپڙي جي متبادل, and pump blockages in abrasive environments, causing unscheduled production halts.
ماحولياتي تعميل جا خطرا: Inability to effectively manage siltladen process water, risking permit violations and site closure.
محنت جي شدت وارو آپريشن: Reliance on manual adjustment and monitoring to maintain product grade, leading to variability and increased labor costs.
A CEmarked sand gravel washing plant is not just equipment; it is a controlled processing system designed to systematically address these issues.
2. پيداوار جو جائزو
A CEmarked sand gravel washing plant is an integrated material processing system designed to liberate, درجه بندي ڪرڻ, dewater, and clarify aggregates to meet precise commercial specifications. The CE marking signifies compliance with EU health, حفاظت, ۽ ماحولياتي هدايتون, ensuring a baseline of operational safety and environmental consideration.
آپريشنل ڪم فلو:
1. کاڌو & ڇڪڻ: Raw feed is introduced into a log washer or scrubbing barrel to break down claybound aggregates and dissolve contaminants.
2. سائز جي درجه بندي: Material is screened via vibrating decks or hydrosizers to separate coarse gravel from sand fractions (مثال, ٿلهو, ڪنڪريٽ, plaster sand).
3. ڏنڊ هٽائڻ & ڌوئڻ: Sand fractions are routed through cyclones or screw classifiers to remove silt and ultrafine particles while being cleansed of soluble salts.
4. پاڻي ڀرڻ & ذخيرو ڪرڻ: Washed sand is dewatered on fine material screens or in a dewatering tower to achieve a handleable, stackable product with optimal moisture content.
5. پاڻي جو انتظام: Siltladen process water is sent to a clarifier or thickener for solids settlement, allowing clean water to be recirculated.
ايپليڪيشن جو دائرو & حدون:
دائرو: ٻرندڙ ذخيرو لاء مثالي, crushed rock quarries producing concrete/plaster sands, and construction/demolition waste recycling. Effective on materials with up to 30% silt/clay content.
حدون: Not suitable for dry processing applications. Feed size is typically limited by the scrubber inlet (اڪثر <150ايم ايم). Highly cemented or conglomerate materials may require primary crushing upstream.
3. بنيادي خاصيتون
Patented Cyclone Cluster | ٽيڪنيڪل بنياد: HighG force centrifugal separation | آپريشنل فائدا: Consistent removal of ultrafines (down to 63µm) regardless of feed rate fluctuation | ROI اثر: Guarantees product silt content compliance (<3%), eliminating load rejections.
Modular BridgeBox Construction | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolted structural framework | آپريشنل فائدا: Reduced site installation time by up to 40% versus weldedsite builds | ROI اثر: Lower capital installation costs and faster commissioning for revenue generation.
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) Pump Control | ٽيڪنيڪل بنياد: Precise electric motor speed control for slurry pumps | آپريشنل فائدا: Operators match pump output exactly to feed rate; reduces cavitation and wear | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 2230% reduction in energy consumption versus fixedspeed pumps.
Abrasion Resistant لائنر سسٽم | ٽيڪنيڪل بنياد: Interchangeable urethane/ceramic liners in highwear zones (ڌوئڻ وارا, سائيڪلون) | آپريشنل فائدا: Liner life extended 3x over standard steel plates; quickchange design | ROI اثر: Lowers spare parts inventory cost and reduces downtime for liner replacement by over 50%.
Integrated Process Water Clarifier | ٽيڪنيڪل بنياد: Lamella plate settling technology with flocculant dosing system | آپريشنل فائدا: بحال ڪري ٿو >95% پاڻي جي پروسيسنگ; produces stackable filter cake for easy disposal | ROI اثر: Drastically reduces freshwater intake costs and ensures continuous operation under strict environmental permits.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Automated delivery of lubricant to all critical bearings | آپريشنل فائدا: Ensures bearings in hardtoreach locations are serviced without operator intervention | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 60% reduction in bearingrelated failures in abrasive wash plant environments.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | CEMarked Sand Gravel Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مخصوص پاڻي واپرائڻ (m³/ٽن) | 1.5 2.0 m³/tonne recirculated + ميڪ اپ پاڻي
|
| پيداوار جي مطابقت (Silt Content Variation) |
| تنصيب & ڪم ڪرڻ جو وقت |
| ملڪيت جي ڪل قيمت (5سال جو عرصو) |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ماڊلز 50 ٽين في ڪلاڪ (ٽي پي ايڇ) جي طرف 400+ TPH ذريعي.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ کان 75 ڪلواٽ (for compact units) جي طرف 450 ڪلواٽ (for full wash plants with clarifiers), typically requiring a 400V / 50Hz جي فراهمي.
مواد جي وضاحت: بنيادي جوڙجڪ: S355JR اسٽيل. اعلي لباس اجزاء: AR400 steel plate or NiHard cast iron. لينر: Customformulated polyurethane or ceramic composite.
جسماني طول و عرض (مثال 150 TPH پلانٽ): لڳ ڀڳ. ڊگھائي: 25م; ويڪر: 8م; اوچائي: 7م (فيڊ هاپر کان سواء). وزن: ~ 45 ٽن.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with appropriate lubrication specs. Dust encapsulation standard on conveyors; noise emissions below 85 ڊي بي(اي) آپريٽر اسٽيشنن تي.
6. درخواست جا منظر
Concrete Aggregate Producer Challenge Solution Results
Recycled Aggregates Facility Challenge Solution Results
7. تجارتي خيالات
CEmarked sand gravel plants are offered in scalable configurations aligned with production needs:
قيمت جا درجا:
Basic Washing Unit: Includes scrubber screen combination unit
Standard Classification Plant: Incorporates log washer
Full Wash & Water Recycling Plant: Complete system with clarifier
اختياري خاصيتون: Mobile wheelmounted chassis
Remote monitoring PLC package with data logging
Automatic flocculant dosing system
Additional dewatering screens for specialized sands
سروس پيڪيجز:
1year comprehensive warranty including parts/labor
5year structural warranty
Annual inspection service contract
فنانسنگ جا اختيار:
Equipment leasing plans
Project financing solutions
8 FAQ
Q What upstream equipment is required?
A A CE marked plant requires pre sized feed material Typically this means pairing it with a primary crusher screen combination unit
Q How does the CE marking impact my site operations?
A The marking provides documented assurance that the equipment meets essential EU safety EMC machinery directives It simplifies insurance approvals demonstrates due diligence supports permit applications
Q What is the typical payback period?
A Based on client data replacing an inefficient legacy system payback periods range from months depending on local aggregate pricing reduced waste lower water costs
Q Can the plant be modified after installation?
A Yes The modular design allows for capacity upgrades addition of extra classification decks integration of new water treatment technologies as your business evolves
Q ڇا توهان آپريٽر ٽريننگ فراهم ڪندا آهيو?
A Comprehensive training is included covering startup/shutdown procedures routine maintenance troubleshooting classification adjustment ensuring your team achieves optimal performance quickly
