Ce نشان لڳل Jc5000 جبڑے کولہو سورسنگ ايجنٽ
1. PAINPOINT driven اوپننگ
ڇا توهان پرائمري کرشنگ آپريشن کي منظم ڪري رهيا آهيو جتي متضاد فيڊ, ڇڪڻ وارو مواد, and unplanned downtime are eroding your project margins? Common challenges with conventional jaw crushers include premature wear on jaw dies leading to frequent replacement costs, high vibration causing structural fatigue and foundation issues, and inefficient power use that spikes your energy expenditure per ton. These factors directly impact your bottom line through increased maintenance labor, unexpected stoppages, ۽ suboptimal throughput.
What if your primary crusher could deliver more consistent product sizing with less wear? ڪيئن ٿيندو a 20% reduction in energy consumption affect your operational budget? Is there a solution that combines robust construction with intelligent design to tackle hard rock and recycled aggregates with equal reliability? These are the operational questions the CE Marked JC5000 Jaw Crusher is engineered to answer.
2. پيداوار جو جائزو
JC5000 هڪ ڳري ڊيوٽي آهي, singletoggle jaw crusher designed for highcapacity primary crushing in mining, کوٽڻ, ۽ وڏي پيماني تي تباهي واري ري سائيڪلنگ ايپليڪيشنون. Its operational workflow is built for continuous, demanding service:
1. کاڌ خوراڪ: وڏي فيڊ جي افتتاح (500mm x 250mm) accepts runofmine or runofquarry material.
2. ڇڪڻ وارو عمل: An aggressive elliptical jaw motion applies compressive force to reduce material against a fixed jaw plate.
3. خارج ٿيڻ: Crushed product exits via a discharge gap adjustable under load via hydraulic toggle system.
4. مواد جي وهڪري: Continuous process supported by high inertia flywheels ensuring smooth operation under variable feed conditions.
Application scope includes granite, بيسالٽ, لوهه, ۽ مضبوط ڪنڪريٽ. Its primary limitation is not being suited for sticky or clayrich materials without prescreening/scalping.
3. بنيادي خاصيتون
هائيڊولڪ ٽوگل سسٽم | ٽيڪنيڪل بنياد: هائيڊولڪ رام روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪري ٿو | آپريشنل فائدا: Enables safe and rapid clearing of blockages and adjustment of the closed side setting (سي ايس ايس) لوڊ هيٺ | ROI اثر: تائين جي ترتيبن لاءِ دير جو وقت گھٽائي ٿو 70%, minimizing noncrushing time.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: ٺهيل اسٽيل فريم سان مضبوط رببنگ ۽ دٻاءُ کان بچاءُ واري ويلڊنگ | آپريشنل فائدا: Absorbs high crushing forces with minimal frame flex, reducing stress on bearings and foundations | ROI اثر: Extends structural life, lowers longterm maintenance costs associated with frame fatigue.
Optimized Jaw Die پروفائل | ٽيڪنيڪل بنياد: Computermodeled tooth profile designed for maximum nip angle and reduced slippage | آپريشنل فائدا: Improves grip on slabby material, ذريعي وڌائي ٿو, and promotes even wear across die surface | ROI اثر: Increases jaw die service life by an estimated 1525%, لباس جي حصن لاء قيمت گھٽائڻ.
HighInertia Flywheels | ٽيڪنيڪل بنياد: خاص طور تي متوازن ڪاسٽ اسٽيل فلائي ويلز متحرڪ توانائي جو ذخيرو ڪن ٿا | آپريشنل فائدا: Maintains consistent crusher speed under peak loading conditions, smoothing power demand on the motor | ROI اثر: Can reduce peak power draw by up to 20%, leading to lower energy costs and reduced strain on site power infrastructure.
گولي وارو رولر بيئرنگ & Labyrinth مهر | ٽيڪنيڪل بنياد: Selfaligning bearings housed within a multistage sealing system | آپريشنل فائدا: Accommodates shaft deflection; مؤثر طور تي بيئرنگ هائوسنگ مان مٽي ۽ آلودگي کي خارج ڪري ٿو | ROI اثر: Dramatically extends bearing service intervals, preventing costly premature failures in harsh environments.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 حل | فائدو (% سڌارو) |
| : | : | : | : |
| زندگيءَ جو لباس (Mn18/22 جبو مري)| ~80,000 MT granite | ~100,000 MT granite| +25% |
| توانائي جو واھپو| 0.85 kWh/ton average| 0.68 kWh/ton average| 20% |
| CSS ترتيب ڏيڻ جو وقت| دستي شيمس (~ 24 ڪلاڪ)| هائيڊولڪ سسٽم (~30 منٽ)| 85% |
| بيئرنگ سروس وقفو| ~ 2,000 آپريٽنگ ڪلاڪ| ~5,000 operating hours| +150% |
Based on field data from controlled site tests in aggregate applications.
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 500mm x 250mm (لڳ ڀڳ. 20" x 10")
وڌ ۾ وڌ فيڊ سائيز: 400ايم ايم (16")
بند طرف سيٽنگ (سي ايس ايس) حد: 50 150ايم ايم (2" 6")
گنجائش جي حد: 140 390 MTPH (CSS تي منحصر & مواد)
ڊرائيو پاور جي گهرج: 75 ڪلواٽ /100 HP برقي موٽر
ڪل وزن: لڳ ڀڳ 12,500 ڪلو
فريم مواد: Highgrade steel plate with abrasionresistant liners at wear points
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +40°C (معياري لوبريڪنٽس سان)
CE Mark Compliance: Fully complies with EU Machinery Directive for safety and EMC.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري اسٽيشن | چيلنج: A Scottish quarry faced excessive downtime from blockages caused by oversized slabs and rapid wear on jaw dies due to highly abrasive stone. Manual CSS adjustment halted production for half a shift weekly. | حل: Installation of a CE Marked JC5000 Jaw Crusher with its hydraulic toggle system and optimized die profile. The setup included a vibrating grizzly feeder for scalpings removal.| نتيجا: هيٺيون رڪاوٽون صاف ڪيون ويون آهن 10 minutes versus over an hour previously. Jaw die life increased by approximately 22%. سالياني پيداوار هڪ اندازي سان وڌي وئي 18% گھٽتائي وقت جي ڪري.
وڏي پيماني تي سي&ڊي ريسائيڪلنگ پلانٽ | چيلنج: A German recycling contractor needed to process mixed demolition concrete containing rebar at high volume but struggled with uncrushable materials causing catastrophic damage in their previous crusher.| حل: Implementation of the JC5000 equipped with automatic hydraulic tramp release via its toggle system.| نتيجا: The system reliably passes uncrushable steel without damage or full shutdowns. Plant availability improved significantly while protecting downstream equipment from shock loads from uncrushed metal.
7. تجارتي خيالات
The CE Marked JC5000 Jaw Crusher is offered in distinct pricing tiers based on configuration:
بنيادي جوڙجڪ: Includes crusher motor starters Vbelts drive guards.
پريميئم ترتيب: Adds integrated hydraulic power unit for toggle automatic grease lubrication system manganese steel wearing parts package.
اختياري خاصيتون شامل آهن مختلف جبڑے مرندڙ پروفائلز (standard quarry super grip super tooth) custom discharge heights various motor voltages dust suppression spray bars.
Service packages range from basic commissioning extended warranty plans up to comprehensive annual inspection parts supply agreements.
Financing options including equipment leasing rentaltoown programs are available through certified partners facilitating capital expenditure management.
8. FAQ
Q1 Is the JC5000 compatible with my existing primary crushing plant setup?
A1 The JC5000 features standard mounting points typical footprint for its class can be integrated into both static modular plants subject to verification of feed discharge conveyor compatibility our engineering team can provide layout review.
Q2 منهنجي مجموعي ٻوٽي جي ذريعي تي متوقع اثر ڇا آهي?
A2 Field data shows consistent product gradation reduced bottlenecking at primary stage typically leads overall plant output increase between depending condition secondary tertiary stages reliable feed critical factor.
Q3 How does the CE marking benefit me as an operator within the EU?
A3 The CE mark confirms machine meets stringent EU health safety environmental protection requirements simplifies import operation within European Economic Area reduces compliance risks ensures certain safety interlocks guarding are standard fitment
Q4 What are the ongoing operational costs associated with this crusher?
A4 Primary costs are power consumption wear parts replacement bearings lubricants The JC5000 design targets reduction each area offering lower kWh per ton extended intervals between part changes translating lower total cost ownership compared many conventional designs
Q5 Can you provide support for installation commissioning?
A5 Certified technicians available supervise installation commissioning ensure optimal setup operator training provided either onsite regional facility
Q6 What happens if we encounter tramp metal or uncrushable material?
A6 The hydraulic toggle system acts automatic overload protection will open release chamber allow material pass resetting normal operation minimizing risk mechanical damage
Q7 Are performance guarantees offered?
A7 Performance guarantees based agreed feed material specifications capacity product gradation offered conjunction specific contract terms require detailed site material testing agreement
