Ce Marked Iron Ore Crushing Plant Cheap
1. PAINPOINT driven اوپننگ
Are your iron ore processing margins being eroded by persistent operational bottlenecks? Plant managers and procurement specialists face significant challenges in primary crushing stages that directly impact the entire downstream circuit. عام درد جون پوائنٽون شامل آهن:
ضرورت کان وڌيڪ بند وقت: Unplanned stoppages for liner changes and maintenance on underspecification crushers, هر سال سئو پيداوار ڪلاڪ خرچ.
اعلي لباس جي قيمت: Rapid abrasion of crushing components in the face of hard, abrasive magnetite or hematite ores, leading to unsustainable consumables expenditure.
غير مطابقت رکندڙ ذريعي: Feed size fluctuations and material bridging causing chokefed or starved crushers, preventing consistent tonnage targets.
Regulatory Compliance Risk: Operating nonCE marked equipment exposes your project to legal liability, insurance complications, and potential site shutdowns in regulated markets.
How do you secure a robust primary crushing solution that ensures reliable throughput, controls operational costs, and meets stringent EU safety directives—all within a constrained capital budget?
2. پيداوار جو جائزو
Our solution is a CE Marked Stationary Primary Crushing Plant engineered specifically for hard rock iron ore applications. This turnkey module is designed for the initial size reduction of runofmine (روم) iron ore to a consistent product for downstream conveying and processing.
آپريشنل ڪم فلو:
1. ROM ore is fed via dump truck or loader into a rugged vibrating grizzly feeder.
2. The feeder removes sub100mm fines via a grizzly section and evenly introduces oversize material to the primary jaw crusher.
3. The crusher reduces the ore to a nominal 150200mm product, which is discharged onto a main plant conveyor.
ايپليڪيشن جو دائرو: Ideal for greenfield installations or replacement of aging primary crushers in mediumtolarge scale iron ore operations processing magnetite, هيماتائٽ, or goethite ores.
حدون: This plant configuration is designed for primary crushing duty only. For full circuit needs, secondary/tertiary crushing and screening modules are required. Maximum feed size and capacity are bound by model specifications.
3. بنيادي خاصيتون
HeavyDuty جبڑے کولہو | ٽيڪنيڪل بنياد: Reinforced manganese steel jaws with optimized nip angle geometry | آپريشنل فائدا: Sustained high reduction ratios (عام طور تي 6:1 جي طرف 8:1) on abrasive ore with minimal wear flat development | ROI اثر: Extended liner life reduces consumable costs by an estimated 1525% معياري ڊيزائن جي مقابلي ۾.
Integrated Grizzly Feeder | ٽيڪنيڪل بنياد: اعليٰ طاقت وارو اسٽيل ڊيڪ ترتيب ڏيڻ واري گرزلي بارن سان | آپريشنل فائدا: Prescreening increases effective crusher capacity by removing fines, reduces crusher cavity wear, and prevents plugging | ROI اثر: Improves overall plant throughput efficiency and protects the crusher from unnecessary abrasion.
سي اي تصديق ٿيل حفاظت & ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Full compliance with EU Machinery Directive 2006/42/EC, featuring guarded drive units, emergency stop circuits, and lockout/tagout points | آپريشنل فائدا: Provides a verifiable safety framework, protects personnel, and ensures market access in regulated regions | ROI اثر: Mitigates project risk from noncompliance penalties and simplifies insurance procurement.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural steel skid with integrated walkways and maintenance platforms | آپريشنل فائدا: Significantly reduces civil works and onsite assembly time—plant can be operational within weeks of delivery | ROI اثر: Lowers total installed cost by up to 30% compared to traditional fieldbuilt foundations and structures.
مرڪزي ليوب & هائيڊولڪ سسٽم | ٽيڪنيڪل بنياد: Singlepoint greasing lines for key bearings and integrated hydraulic system for adjustment & صاف ڪرڻ | آپريشنل فائدا: Simplifies routine maintenance schedules; enables quick setting adjustment and tramp iron release without downtime | ROI اثر: Reduces planned maintenance time by approximately 20%, increasing annual available operating hours.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Typical NonCE Plant) | اسان جي سي اي نشان لڳل لوھ لوھ جي ڪريشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو)| ~450,000 MT throughput per set| ~600,000 MT throughput per set| +33% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 800 ڪلاڪ| ~ 1,200 ڪلاڪ| +50% |
| تنصيب & ڪم ڪرڻ جو وقت| 812 هفتا| 35 هفتا| ~ 60% تيز |
| توانائي واپرائڻ في ٽين| بيس لائين (100%)| لڳ ڀڳ 9295% بنيادي طور تي| 58% گهٽتائي |
| Regulatory Market Access| Requires extensive retrofit & documentation| Full CE compliance from delivery| Eliminates retrofit cost & delay |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 400 1,200 ٽين في ڪلاڪ (ٽي پي ايڇ), dependent on feed size distribution and ore characteristics.
پرائمري کولہو جو قسم: سنگل ٽوگل جبڑے کولہو.
فيڊ کولڻ: Up to 1,500mm x 1,200mm.
وڌ ۾ وڌ فيڊ سائيز: Up to 1,050mm edge length.
Discharge Setting Range: 150 250mm CSS (بند طرف سيٽنگ).
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 300 450 ڪلواٽ (crusher motor + فيڊر موٽر + معاون).
مواد جي وضاحت: Crusher jaws in premiumgrade Manganese Steel (14%18%); structural اسٽيل گريڊ S355JR; wear plates on feed hopper.
جسماني طول و عرض (Skid): لڳ ڀڳ. ڊگھائي: 16m x ويڪر: 5م x اوچائي: 6م (ماڊل جي لحاظ کان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ وارو نظام ڪنيڪشن معياري.
6. درخواست جا منظر
MidSized Magnetite Operation Expansion
چيلنج: A Nordic mine needed to expand primary capacity but faced high local labor costs for extended onsite construction. Regulatory requirements mandated full CE compliance.
حل: Installation of a preassembled skidmounted CE marked iron ore crushing plant with integrated dust suppression.
نتيجا: The plant was commissioned in under four weeks postdelivery. It achieved permitted throughput immediately while reducing projected installation costs by approximately €150k.
Hematite پروسيسنگ پلانٽ جديديت
Challenge An aging processing facility suffered from constant unplanned downtime in its primary section due to crusher failures and excessive liner wear on hard hematite ore.
Solution Replacement of the legacy primary setup with our heavyduty jaw crusher plant featuring centralized lube systems and reinforced liners.
Results Field data shows liner life improved from an average of ~380k tonnes to over 550k tonnes. Annual planned maintenance events were reduced from five to three directly increasing annual available operating time
تجارتي خيالات
Equipment Pricing Tiers are structured around throughput capacity core drive power
ٽائر I (900 ٽي پي ايڇ): Highcapacity configuration with premium components
Optional Features include advanced condition monitoring sensors onboard weighing systems automated grease systems specific wear package upgrades for highly abrasive ores
Service Packages range from basic commissioning support up through comprehensive multiyear scheduled maintenance plans including liner changeout services performed by factorytrained technicians
Financing Options are available including leasing structures that preserve capital expenditure lines or progressbased payment plans aligned with project milestones
FAQ
Q Is this plant compatible with my existing secondary circuit conveyors
A Yes The discharge height conveyor interface points can be adapted during engineering Standard discharge heights are provided but modifications are possible prior to build
Q What is the expected impact on my overall plant availability
A Based on historical performance data this design improves primary section availability typically achieving >94 due primarily to increased component life reduced unscheduled stops
Q Does CE marking cover the entire electrical system
A Yes Full CE certification encompasses all mechanical electrical control aspects ensuring conformity with relevant EU directives essential for projects requiring European certification
Q Are wear parts readily available globally
A We maintain strategic parts inventories in key mining regions Lead times for critical wear parts like jaw liners average less than days supported by our global logistics network
Q What commercial terms are standard
A Standard terms involve progress payments against engineering milestones factory acceptance testing FAT shipment Final payment is due upon completion of successful site commissioning
