Ce نشان لڳل گولڊ اڪري کرشنگ سامان مقابلي واري قيمت
1. PAINPOINT driven اوپننگ
ڇا توهان ناقابل اعتماد پرائمري کرشنگ جي ڪري توهان جي سون جي پروسيسنگ سرڪٽ ۾ مسلسل رڪاوٽ کي منهن ڏئي رهيا آهيو? نامناسب فيڊ سائيز, زيادتي لائنر پائڻ, and unplanned maintenance stops directly erode your profit margin. انهن عام عملياتي چئلينجن تي غور ڪريو:
هاء Downtime خرچ: Mechanical failures in the primary stage can halt your entire milling circuit, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اضافي توانائي واپرائڻ: Inefficient crushing mechanisms and poorly matched drives lead to disproportionate power use per ton of ore processed.
وقت کان اڳ واري لباس جي ناڪامي: ابراھيندڙ سون جي معدنيات, خاص طور تي جيڪي اعلي کوارٽز مواد سان, rapidly degrade crusher liners, increasing part change frequency and labor costs.
غير مطابقت واري پيداوار جي ماپ: Poorly controlled discharge settings result in a suboptimal feed for your SAG or ball mill, reducing grinding efficiency and recovery rates.
ريگيوليٽري & Site Compliance: Operating noncompliant machinery risks project delays and fines.
Is your current equipment delivering the uptime and costperton metrics required for profitable operation? حل هڪ مضبوط چونڊڻ ۾ آهي, engineered primary crusher designed specifically for the demands of gold ore.
2. پيداوار جو جائزو
This product line comprises a series of CE Marked jaw crushers engineered as primary سون جي لوڻ جو سامان. Designed for the initial size reduction of runofmine (روم) سون جو پٿر, these machines are built for high availability in demanding mineral processing applications.
آپريشنل ڪم فلو:
1. ROM ore is fed into the vibratory grizzly feeder, which bypasses subfines directly to the downstream conveyor.
2. Oversize material enters the deep crushing chamber of the jaw crusher.
3. The aggressive elliptical motion of the swing jaw reduces ore via compressive force.
4. Crushed product discharges onto the main product conveyor at a preset CSS (بند طرف سيٽنگ).
5. The system integrates with plant PLCs for automated operation and feed rate control.
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (lode جمع), سلفائيڊ بيئرنگ معدنيات سميت. Suitable for stationary plant installation or modular plant frameworks.
حدون: Not designed as a standalone solution for alluvial/placer deposits requiring scrubbing and screening, or as a tertiary crusher for fine grinding.
3. بنيادي خاصيتون
HeavyDuty فريم & Kinematics | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: سخت پٿر مان سائيڪل جي لوڊشيڊنگ جي تحت فريم ٿڪڻ جي ڀڃڪڙي کي ختم ڪري ٿو; enables consistent performance at maximum rated capacity | ROI اثر: Extended structural life reduces capital replacement cycles by years.
وسايو ويو & ٽمپرڊ جيو مري ويو | ٽيڪنيڪل بنياد: ISO 6831 standard highgrade manganese steel with workhardening properties | آپريشنل فائدا: Liners هڪ سخت ترقي, آپريشن دوران wearresistant مٿاڇري پرت, prolonging service life in abrasive quartz environments | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% معياري مينگنيز مٿان لائنر جي زندگي ۾ بهتري, decreasing part cost per ton.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated dualacting hydraulic cylinders connected to toggle system | آپريشنل فائدا: Allows operators to adjust CSS safely and quickly under load or clear blockages without manual intervention | ROI اثر: Reduces downtime for routine adjustments and clearing events by an average of 85%, maximizing operational hours.
PLCIntegrated Drive & حفاظتي نظام | ٽيڪنيڪل بنياد: VFDcompatible motor drive with torque limiters and realtime amp monitoring | آپريشنل فائدا: Prevents stallrelated damage; allows soft starts to reduce mechanical stress on drives; enables power draw optimization | ROI اثر: وڏي ميخانياتي اجزاء کي تباهي واري ناڪامي کان بچائيندو آهي; can reduce peak power demand charges.
مرڪزي گريسنگ پوائنٽ & مهربند بيئرنگ | ٽيڪنيڪل بنياد: Labyrinth seals with positivepressure grease purging on all major bearings | آپريشنل فائدا: Isolates contaminants like dust and slurry; ensures consistent lubrication to critical wear points | ROI اثر: Extends bearing service intervals by over 40%, lowering maintenance labor hours and consumable costs.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي سون جي معدنيات جي ڪرشنگ سامان جو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 9294% | >96% | +3% سڌارو |
| سراسري. لائنر زندگي (اباڻڻ وارو اٽو) | 120,000 MTON | 150,000 MTON | +25% سڌارو |
| توانائي جو واھپو (kWh/ٽن) | Varies by model Baseline = 100%| تائين 12% گھٽتائي بمقابله. موازنہ ماڊل| 12% سڌارو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مشيني| ~ 2,000 ڪلاڪ| >2,800 ڪلاڪ| +40% سڌارو |
| سي ايس ايس ايڊجسٽمينٽ / صفائي جو وقت| 6090 minutes manual| <10 minutes hydraulic| 89% سڌارو |
Based on independent testing against previous generation models under controlled conditions with standardized ore samples.
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1,800 MTPH (depending on feed size and material characteristics).
فيڊ اوپننگ رينج: 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 75 kW کان 250 ڪلواٽ; گلوبل وولٹیج جي معيار لاء ترتيب ڏنل (50/60 هز).
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم (S355J2); Toggle seats cast from highchrome iron; Jaw dies Q&T manganese steel (18% من).
جسماني طول و عرض (عام ماڊل): لڳ ڀڳ. ڊگھائي: 4.5م, ويڪر: 3.2م, اوچائي: 3.8م (فيڊر کان سواء).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected نازڪ اجزا (IP65 rating on electricals).
Discharge Settings: CSS adjustable typically between 100mm 250mm depending on model.
تعميل: CE Marked per EU Machinery Directive; full technical construction file available.
6. درخواست جا منظر
اولهه آفريڪا هارڊ راڪ مائن توسيع
چيلنج: A Tier1 miner needed to expand primary crushing capacity but faced space constraints and required rapid deployment to maintain project timeline.
حل: Implementation of a modulardesigned jaw crusher skid complete with integrated feeder and walkways.
نتيجا: Plant commissioning was achieved in just four weeks postdelivery. The unit achieved sustained throughput of over $950$ MTPH of abrasive granitic ore with an availability rate of $96.8\%$ پهرين سال ۾.
North American MidTier Producer Plant Upgrade
چيلنج: An aging primary crusher was causing excessive vibration transfer to foundations and required monthly unplanned stops for tramp metal damage.
حل: Retrofit installation featuring an updated jaw crusher with improved kinematics and an automatic hydraulic release system for uncrushables.
نتيجا: Foundation vibration reduced by $70\%$. Unplanned downtime related to tramp metal events was eliminated entirely within six months of operation while maintaining target product size distribution consistently within spec (+/ $5\%$).
7. تجارتي خيالات
Our pricing structure is based on a transparent model aligned with performance capacity:
معياري تشڪيل جو درجو: Includes core crusher assembly with electric motor drive guards basic starters instrumentation manual lubrication system
Optional Features at Quotation:
خودڪار گريس لوڻ وارو نظام
پٿر ڀڃڻ وارو ڪٽ
اسپيئر پارٽس اسٽارٽر کٽ
ترقي يافته حالت مانيٽرنگ سينسر
We offer three levels of service packages:
1.Service Level Agreement providing scheduled inspections parts discounts guaranteed response times
2.Comprehensive Maintenance Contracts covering all planned maintenance activities labor parts excluding consumables
3.Full Fleet Management solutions
Financing options include capital lease operating lease or projectbased financing terms subject to credit approval
8.FAQ
What type of gold ore is this equipment best suited for?
It is engineered primarily for hard rock lode deposits including freemilling oxidized ores refractory sulphide ores It is less suitable for unconsolidated alluvial material without significant prescreening
How does this equipment impact our overall plant recovery rate?
By providing a consistent optimallysized feed (6") to your milling circuit it allows downstream SAG/ball mills operate at peak grinding efficiency This stability is critical maintaining target grind size liberation which directly influences cyanide leach recovery rates
عام ليڊ ٽائيم ڇا آهن?
For standard models lead times range from $16$$24$ weeks exworks depending current order book Custom configurations may require additional engineering time
ڇا توهان تنصيب جي نگراني واري ڪميشن جي مدد فراهم ڪندا آهيو?
Yes we offer optional technical advisory packages ranging from documentation review full site supervision by our field service engineers during installation commissioning
ڪهڙيون ضمانتون ڏنيون وينديون آهن?
We provide standard manufacturer warranty covering defects materials workmanship period months from commissioning Additionally we offer performance guarantees throughput product size based preagreed test protocols
