Ce Marked Crushing And Screening Equipment Vendors
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, ڪرشنگ ۽ اسڪريننگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: نازڪ ڪرشرز يا اسڪرينرز ۾ اجزاء جي ناڪامي سڄي لائين کي روڪيو, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Outofspec material leads to product rejection, ٻيهر پروسيسنگ خرچ, and damaged client relationships.
High Maintenance Overheads: Frequent bearing changes, لباس جو حصو متبادل, and complex servicing schedules consume both budget and maintenance team hours.
توانائي جي گھٽتائي: پراڻو, nonoptimized equipment draws excessive power for its output, directly impacting your costpertonne.
ريگيوليٽري تعميل جا خطرا: Operating equipment without verifiable CE Marking exposes your project to legal liability, worksite stoppages, and insurance complications.
مرڪزي سوال آهي: how can you achieve reliable throughput with predictable operating costs while ensuring full regulatory compliance? The specification of CE Marked crushing and screening equipment is not merely a regulatory step; it is a foundational decision for operational integrity.
2. پيداوار جو جائزو
This content outlines the critical considerations for procuring CE Marked mobile and stationary crushing and screening plants. This equipment is engineered to reduce raw feed material (مثال, پٿر جي کوٽ, ٻيهر استعمال ٿيل ڪنڪريٽ, natural gravel) into specified aggregate sizes through a coordinated process.
A typical workflow involves:
1. پرائمري ڪرشنگ: Large feed material is reduced by a jaw or impact crusher.
2. پرائمري اسڪريننگ: Material is first separated via a heavyduty screen; oversize is routed back to the crusher.
3. ثانوي ڪرشنگ & اسڪريننگ: Further reduction by cone or impact crushers followed by precise sizing on secondary screens to produce final aggregates.
4. ذخيرو ڪرڻ: Correctly graded material is conveyed to designated stockpiles.
درخواست جي دائري ۾ کوٽائي شامل آهي, کان کني, اڏاوت & تباهي ري سائيڪلنگ, and road building. Key limitations are defined by feed material hardness (ڇڪڻ), required final product specifications, and sitespecific logistical constraints such as footprint and mobility requirements.
3. بنيادي خاصيتون
Advanced Control System | ٽيڪنيڪل بنياد: PLCbased logic with CANbus communication | آپريشنل فائدا: Centralized monitoring of crusher load, screen mesh blinding, and conveyor speeds allows for realtime adjustment to maintain optimal flow. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a تائين 15% increase in throughput efficiency by preventing chokefeeding and optimizing crusher cycles.
هائيڊولڪ سيٽنگ جي ترتيب | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for crusher gap configuration | آپريشنل فائدا: Enables remote adjustment of the CSS (بند طرف سيٽنگ) in seconds without manual intervention, جيتوڻيڪ لوڊ هيٺ. | ROI اثر: Reduces downtime for product changeovers from hours to minutes, ٻوٽن جي لچڪ ۽ استعمال کي وڌائڻ.
ماڊلر لباس پارٽ ڊيزائن | ٽيڪنيڪل بنياد: معياري ٿيل, reversible/replaceable wear plates and liners | آپريشنل فائدا: Your maintenance team can execute planned part replacements with minimal tooling and time. Common wear items are interchangeable across similar machine models. | ROI اثر: Extends major component life by 3040% while reducing inventory costs through part commonality.
Direct Drive Crushers | ٽيڪنيڪل بنياد: Elimination of Vbelts and pulleys via direct coupling of motor to crusher | آپريشنل فائدا: Improved power transmission efficiency reduces energy loss; fewer components lower failure risk. | ROI اثر: Industry testing demonstrates an average 812% reduction in energy consumption compared to traditional beltdriven systems.
Patented Screenbox Technology | ٽيڪنيڪل بنياد: Highfrequency vibration with optimized throw angle | آپريشنل فائدا: Aggressive material stratification reduces blinding on fine screens, maintaining grading accuracy over longer periods. | آپريشنل فائدا: Sustains target production rates with less frequent screen cloth changes or cleaning stops.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed spray nozzles with solenoid control tied to feeder operation | آپريشنل فائدا: Actively manages airborne particulates at transfer points without oversaturating material. | ROI اثر: سائيٽ جي ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي (مثال, SIL2), avoiding fines and work stoppages.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | CE Marked Crushing & اسڪريننگ حل (عام) | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 8892% per quarter| >95% per quarter| +4% جي طرف +7% |
| Cost per Tonne (آپريٽنگ)| Based on fuel/power & پائڻ جا حصا| Optimized drive trains & wear part life reduce variable cost| جي گهٽتائي 1015% |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ اجزاء)| Varies by component; مثال, 1,200 hrs for certain bearings| Enhanced sealing & lubrication extend service intervals| جو واڌارو 2030% |
| پيداوار جي درجه بندي مطابقت (% خاص جي اندر)| +/ 8% tolerance common on basic plants| Advanced screening & control maintains +/ 4% رواداري| Improvement of 50% |
| لڏپلاڻ & سيٽ اپ وقت (موبائل پلانٽ)| 812 hours for mechanical setup & حساب ڪتاب| هائيڊولڪ فولڊنگ & prerigged systems streamline process| جي گهٽتائي 3550% |
5. ٽيڪنيڪل وضاحتون
Specifications vary by model type (مثال, Jaw Crusher vs. مخروطي کولہو) within a CE Marked range. The following represents a composite for a midsized tracked mobile impact crushing and screening plant:
قابليت / درجه بندي: تائين 350 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed material density and hardness.
پرائمري کولہو: افقي شافٽ متاثر ڪندڙ (ايڇ ايس آءِ), rotor diameter from ~1000mm to ~1300mm.
فيڊ کولڻ: Typically 1020mm x 770mm.
بجلي جي گهرج: Main crusher driven by Tier 4 فائنل / اسٽيج V مطابق ڊيزل انجڻ (~350 kW) or electric motor option.
اسڪريننگ يونٽ: Twodeck heavyduty vibratory screen; top deck approx. 4200mm x 1500mm.
مواد جي وضاحت: Wear parts constructed from highgrade martensitic steel; chassis from hightensile steel.
جسماني طول و عرض (ٽرانسپورٽ): لڳ ڀڳ. ڊگھائي:16م, ويڪر:3م, اوچائي:3.5م (folded).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 40 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust protection to IP55 standard.
6. درخواست جا منظر
شهري سي&ڊي ريسائيڪلنگ پلانٽ | چيلنج: Processing mixed construction demolition waste with high rebar content in a noiseand dustsensitive location required high reliability and strict compliance.| حل: Implementation of a CE Marked hybridpowered mobile jaw crusher with an integrated magnetic separator and advanced noisedampening enclosures.| نتيجا: جي مسلسل پيداوار حاصل ڪئي 120 TPH of clean aggregate; passed all environmental site audits without issue; reduced fuel costs by 60% using grid power during fixedsite operation.
گرينائيٽ ڪواري جي توسيع | چيلنج: Existing static plant could not access new faces without major conveyor infrastructure investment; product range needed expansion.| Solution Deployment of two CE Marked tracked cone crushers with secondary screens in closedcircuit configuration for flexible positioning.| Results Created mobile satellite crushing points; increased overall site yield by 22%; enabled production of three new certified aggregate products from the same feed stock.
7 تجارتي خيالات
CE Marked crushing equipment pricing typically falls into three tiers based on capacity technology:
1.Entry/Contractor Tier: Compact mobile units (<200 ٽي پي ايڇ). Focus on core reliability
2.Production/Quarry Tier: Highcapacity trackmounted or modular static plants(200600 ٽي پي ايڇ). Feature advanced automation
3.HighVolume/Mining Tier: Large stationary/semistationary complexes (>600 ٽي پي ايڇ). Fully customised circuits
Optional features include hybrid drive systems advanced telematics remote diagnostics automated greasing systems extended wear part packages
Service packages range from basic planned maintenance schedules comprehensive fullservice agreements including parts labour scheduled inspections Financing options commonly include capital purchase finance lease operating lease rental contracts tailored cash flow requirements
8 FAQ
Q What does CE Marking specifically guarantee about this equipment?
A It certifies the machinery meets all applicable EU health safety environmental directives essential requirements design construction conformity assessed notified body provides documentation Declaration Conformity instructions
Q Can we integrate new CE Marked screening unit into our existing nonCE crushing circuit?
A Yes provided interface points guarding electrical safety measures upgraded meet same standards entire circuit operate legally must assessed competent person
Q How does this equipment impact our ongoing operational staffing training?
A Modern units designed intuitive control interfaces reduce operator burden specific training provided commissioning ensure team understands new diagnostic maintenance features
Q What typical warranty period what covered?
A Standard warranty periods range months major structural components months moving parts wear items excluded labour travel may included certain service packages
Q Are financing options available that include future technology upgrades?
A Some operating lease structures allow refresh technology end term discuss structuring agreement builtin upgrade paths changing needs
Q How lead time delivery commissioning differ standard equipment?
A Lead times may slightly longer due mandatory conformity assessment stages however reduces risk project delays regulatory inspections delivery includes commissioning safety documentation package
Q What key documentation should expect receive purchase?
A You receive Declaration Conformity(DoC) detailed user manual original language English instructions safe use maintenance technical file available authorities upon request
