Ce Marked Coke Vibration Screen Cost

مختصر وضاحت:

1. PAINPOINT DRIVEN OPENING Is your coke handling operation losing profitability to screening inefficiency? The cost of poor classification extends far beyond the initial equipment price. انهن عام چئلينجن تي غور ڪريو: انڌو ڪرڻ & کڻندڙ: Moisture and fines adhere to screen decks, blinding apertures and forcing oversized material into your finished product, degrading quality and risking customer…

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1. PAINPOINT driven اوپننگ

Is your coke handling operation losing profitability to screening inefficiency? The cost of poor classification extends far beyond the initial equipment price. انهن عام چئلينجن تي غور ڪريو:
انڌو ڪرڻ & کڻندڙ: Moisture and fines adhere to screen decks, blinding apertures and forcing oversized material into your finished product, degrading quality and risking customer rejection.
ضرورت کان وڌيڪ بند وقت & سار سنڀال: Frequent deck changes, برداشت جي ناڪامي, and structural fatigue from highimpact loading create unpredictable stoppages, disrupting downstream processes.
اعلي توانائي واپرائڻ & شور: Inefficient vibratory mechanisms consume excess power, while poor isolation transmits damaging vibrations to support structures, increasing operational costs and environmental noise levels.
متضاد گريڊ ڪنٽرول: Variable feed rates and composition lead to inconsistent sizing, causing bottlenecks in blast furnaces or sintering plants and impacting overall metallurgical efficiency.

Are you seeking a screening solution that directly addresses these reliability and costperton challenges? The specification of a correctly engineered vibration screen is a critical operational decision.

2. پيداوار جو جائزو

The CE Marked Coke Vibration Screen is a heavyduty, linear motion screening machine engineered for the precise size classification of metallurgical coke (5ملي ايم 80mm) in charging systems, coke breeze recovery, and presinter screening applications.

آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Coke is delivered via conveyor onto the screen's feed box, which distributes material evenly across the full width of the top deck.
2. موثر Stratification & جدائي: HighGforce linear vibration stratifies material rapidly. Fines pass through the upper deck apertures; midsize material is separated on lower decks; oversize travels to the discharge end.
3. Precise Discharge: Correctly sized fractions are discharged into distinct chutes or conveyors for routing to storage bins or downstream processes.

ايپليڪيشن جو دائرو: Ideal for blast furnace coke screening (2575ايم ايم), نٽ ڪوڪ جدا ڪرڻ (1025ايم ايم), and breeze recovery (<10ايم ايم) in integrated steel plants and coke production facilities.

حدون: Not designed for sticky materials without pretreatment, extremely abrasive noncoke materials, or as a replacement for crushers in size reduction circuits.

3. بنيادي خاصيتون

HeavyDuty Deck System | ٽيڪنيڪل بنياد: ماڊلر, hightensile steel frame with replaceable wear liners | آپريشنل فائدا: Reduces blinding; allows for rapid panel changeout during planned maintenance | ROI اثر: Cuts deck replacement downtime by up to 40% بمقابله ويلڊ ٿيل ڊيزائن.

Dual Counterweight Vibrator Assembly | ٽيڪنيڪل بنياد: Two synchronized eccentric shafts generating a true linear motion | آپريشنل فائدا: Provides consistent material travel velocity and stable stratification across all deck levels | ROI اثر: پاران اسڪريننگ جي ڪارڪردگي کي بهتر بڻائي ٿو 812%, reducing recirculation load and improving product purity.

Ce Marked Coke Vibration Screen Cost

Advanced Isolation Spring System | ٽيڪنيڪل بنياد: Combination of steel coil springs and rubber buffers | آپريشنل فائدا: وڌيڪ جذب ڪري ٿو 95% متحرڪ قوتن جو, preventing transmission to the support structure | ROI اثر: Eliminates structural reinforcement costs and reduces foundation maintenance.

CE Certified Drive & نگهباني | ٽيڪنيڪل بنياد: Compliance with EU Machinery Directive 2006/42/EC for safety interlocks, noise emission limits (<85 ڊي بي(اي)), and electrical safety | آپريشنل فائدا: Ensures operator safety, facilitates insurance compliance, and allows for unrestricted EU market deployment | ROI اثر: Mitigates regulatory risk and potential fines while protecting workforce safety.

سينٽرلائيز گريس لوبريڪيشن | ٽيڪنيڪل بنياد: Automated lube lines feeding vibrator bearings on a programmable interval | آپريشنل فائدا: Ensures optimal bearing lubrication in hightemperature environments, خدمت جي زندگي وڌائڻ | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف) جي سراسري طور تي 30%, ملڪيت جي مجموعي قيمت گھٽائڻ.

4. مقابلي جا فائدا

5. ٽيڪنيڪل وضاحتون

ظرف & درجه بندي: مان throughputs لاء ٺهيل 150 جي طرف 1,200 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ), depending on model size and aperture configuration.
بجلي جي گهرج: ڊبل ذريعي هلندڙ [Specify typical range] kW vibrator motors; total installed power dependent on screen size.
مواد جي وضاحت: Deck frames constructed from S355JR structural steel; wear surfaces utilize HARDOX® or equivalent abrasionresistant steel (minimum HB400). Side plates are reinforced with internal stiffeners.
جسماني طول و عرض: 1.2m کان 3.6m تائين ويڪر ۾ موجود آهي; lengths from [Specify typical range] م; گھڻن ڇت جي جوڙجڪ (14 ڊيڪ).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; handles coke temperatures up to [Specify typical range] °C continuously.

6. درخواست جا منظر

[Integrated Steel Plant Blast Furnace Feed] چيلنج: A European steelmaker experienced frequent blinding on their existing screens during humid conditions. This caused oversized coke (>80ايم ايم) to enter the BF skip system alongside target fraction material (2575ايم ايم), leading to irregular burden distribution within the furnace.حل: Installation of two CE Marked Coke Vibration Screens with heated screen decks ([Optional Feature]) at their BF stockhouse.نتيجا: اسڪريننگ ڪارڪردگي تي مستحڪم >96%. وڏي پيماني تي آلودگي کي ختم ڪيو ويو (<0.5%), contributing to more consistent furnace permeability. Annual maintenance costs related to screen upkeep decreased by an estimated €65k.

[Coke Plant Breeze Recovery Circuit] چيلنج: A plant needed higher recovery rates of valuable coke breeze (<10ايم ايم) from quenching station runoff but lacked sufficient screening area within spatial constraints.حل: Implementation of a multideck CE Marked Coke Vibration Screen with increased lengthtowidth ratio for extended retention time on fine mesh decks.نتيجا: Breeze recovery yield improved by [Specific % achievable based on design], capturing an additional [مقدار] tons per day for sinter plant use without requiring additional footprint.

7. تجارتي خيالات

Equipment pricing is structured according to machine size (screening area), number of decks required (ٽائر اي: Single/TwinDeck Standard Duty; ٽائر بي: MultiDeck HighCapacity). Optional features such as dust enclosures with flanges ([Optional Feature]), heated decks ([Optional Feature]), or specialized polyurethane wear components ([Optional Feature]) are available at incremental cost.

Service packages include:
[Package Name] – Extended warranty covering parts/labor.
[Package Name] – Scheduled inspection program including vibration analysis reports.
[Package Name] – Onsite operator training modules focused on daily checks and troubleshooting.

Financing options including leasing arrangements can be structured over terms ranging from [Typical Term Range], providing capital expenditure flexibility.

8. FAQ

Q1: Is this CE Marked Coke Vibration Screen compatible with our existing PLCcontrolled conveyor system?
A1: ها. The unit includes standard motor starters but can be supplied ready for integration into your central control system via dry contact signals or fieldbus protocols upon specification at order stage.

Q2: انسٽاليشن دوران متوقع آپريشنل اثر ڇا آهي?
A2: Installation typically requires a planned shutdown period ranging from [Timeframe based on model]. Our project engineering team provides detailed installation drawings in advance to facilitate civil work preparation while your line remains operational.

Q3: How does this equipment address abrasive wear compared to standard screens?
A3: Field data shows that using specified abrasionresistant liners on critical wear zones increases component life by approximately [حاصل ٿيندڙ % سڌارو]. This directly reduces spare parts consumption frequency over a fiveyear period.

Q4: Are spare parts readily available given our global location?
A4:A comprehensive spare parts kit is recommended at purchase.A global distributor network maintains strategic inventories of highwear items like deck panels,vibrator bearings,and springs based on regional demand patterns

Q5:What commercial terms are standard?
A5 Standard terms include FCA Incoterms®2020 exworks our manufacturing facility Payment structure typically involves an advance payment against proforma invoice followed by balance payment prior shipment