Ce Marked Brick Making Machines Procurement
1. PAINPOINT driven اوپننگ
Are inconsistent brick quality and frequent machine downtime eroding your project margins and reputation? Manual brick production struggles to meet modern construction demands, leading to material waste, rework costs, and missed deadlines. Commercial buyers, پلانٽ مينيجرز, and engineering contractors face persistent challenges:
Variable Product Quality: Inconsistent density, dimensional tolerance, and compressive strength in finished bricks lead to failed compliance checks, rejected batches, and costly onsite remediation.
اڻ شيڊول بند وقت: Mechanical failures in critical components like the hydraulic system or mold assembly halt entire production lines. Industry data indicates that for a mediumsized yard, unplanned stoppages can cost over €850 per hour in lost output and labor.
اعلي آپريشنل خرچ: Excessive energy consumption per brick, coupled with significant raw material waste from imprecise filling and cutting, directly impacts your bottomline profitability.
محنت جي شدت & حفاظت: Reliance on manual feeding, اسٽيڪنگ, and handling increases labor costs and elevates the risk of repetitive strain injuries and workplace accidents.
ريگيوليٽري & Market Access: Producing bricks without CE Marked equipment risks noncompliance with EU safety, صحت, and environmental directives, blocking access to key public and private contracts.
How can you transition to automated production that ensures consistent output, minimizes operational risk, and provides the certified documentation required for competitive bidding?
2. پيداوار جو جائزو
Our range of CE Marked Brick Making Machines are fully automated stationary presses designed for highvolume production of precision concrete blocks, pavers, and specialty masonry units. The operational workflow integrates raw material handling, compression molding, and product handling into a continuous cycle:
1. کارائڻ & ماپڻ: Premixed concrete (drycast or wetcast) is automatically fed from a hopper into the mold cavity with precise volumetric control.
2. ڪمپريشن & وائبريشن: A combination of highfrequency vibration and substantial hydraulic pressure compacts the material within the steel mold to achieve optimal density.
3. انجڻ & پلاٽ ڪرڻ: The freshly formed brick is ejected onto a pallet or conveyor belt. An automated stacker layers finished products for efficient curing.
ايپليڪيشن جو دائرو: Ideal for permanent plants supplying largescale construction projects, infrastructure developments (مثال, roads with pavers), and commercial block yards. Suitable for producing a wide variety of interlocking concrete blocks (ICBs), سوراخ بلاڪ, solid bricks, kerbstones, and landscaping products.
حدون: These are industrialscale systems requiring a prepared foundation (concrete slab), threephase electrical power connection (380415وي), consistent access to raw materials (مجموعا), adequate space for curing racks/areas.
3. بنيادي خاصيتون
Automated Control System | ٽيڪنيڪل بنياد: PLCbased logic controller with touchscreen HMI | آپريشنل فائدا: Operators can store recipes for different brick types; ensures repeatable processes with minimal manual intervention | ROI اثر: Reduces setup time by up to 70% between product changeovers; lowers training overhead
DualMode Hydraulic System | ٽيڪنيڪل بنياد: Proportional valve technology with variable displacement pumps | آپريشنل فائدا: Delivers high pressure for compaction while enabling fast cylinder return strokes; reduces cycle time | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% increase in output per kWh compared to standard fixedpump systems
Interchangeable Mold System | ٽيڪنيڪل بنياد: Precisionmachined hardened steel molds mounted on standardized platens | آپريشنل فائدا: Enables rapid switching between product lines (مثال, from pavers to hollow blocks) within one shift | ROI اثر: Maximizes plant flexibility; allows capture of diverse market opportunities without capital investment in additional machines
MultiDirectional Vibration Array | ٽيڪنيڪل بنياد: Electricallydriven eccentric weights mounted under the mold table | آپريشنل فائدا: Ensures uniform material distribution throughout the mold cavity prior to final compression | ROI اثر: Produces bricks with consistent density (>2000 kg/m³); reduces waste from cracked or substandard units by an average of 8%
Integrated Safety Architecture | ٽيڪنيڪل بنياد: CEcompliant design featuring guarded moving parts dualhand controls light curtains where applicable| آپريشنل فائدا: Protects personnel meets EU Machinery Directive 2006/42/EC requirements| ROI Impact Mitigates risk of costly accidents projectstopping regulatory penalties facilitates smoother insurance procurement
مرڪزي لوڻ وارو نظام| Technical Basis Automatic greasing points for all major bearings press guides| Operational Benefit Ensures critical components receive scheduled lubrication without operator dependency| ROI Impact Extends service intervals prevents premature wearinduced breakdowns; maintenance logs show bearing life extended by 40%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | CE Marked Brick Making Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سائيڪل جو وقت (معياري بلاڪ لاء) | ~1822 seconds | 15 سيڪنڊ (with optimized hydraulics) | تائين 25% تيز |
| Energy Consumption per 1000 سرون | ~8595 kWh / 1000 يونٽ [1]| ~72 kWh / 1000 يونٽ [1]| لڳ ڀڳ 18% گهٽتائي |
| طول و عرض رواداري (Block Height) ±1.5 mm ±0.75 mm Tighter control by >50%
پيداوار جي مطابقت (Density Variation) ±5% ±2% More uniform quality
ناڪامين جي وچ ۾ وچولي وقت (Critical Hydraulics) ~1 200 hours ~1 800 hours Increased uptime reliability
Mold Changeover Time ~45 hours ~2 hours Reduced downtime by >50%
[1] Based on internal testing under equivalent load conditions.
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: مان ترتيب ڏيڻ وارا ماڊل 1 800 up to over 6 000 standard blocks (400x200x200mm) في 8 ڪلاڪ شفٽ.
بجلي جي گهرج: مکيه ڊرائيو موٽر(ايس): Standard configuration requires threephase AC power supply at either:
380415V /50Hz/3Ph
220V/60Hz/3Ph
Total connected load ranges from approximately [XX kW] [YY kW] depending on model size.
مواد جي وضاحت: Designed for drycast concrete mixes with aggregate size typically up to <10ايم ايم; moisture content range [X%Y%].
جسماني طول و عرض & وزن: Machine footprint varies by model; typical range L:[~8m] x W:[~ 3 م] x H:[~ 4 م]. Net weight ranges from approximately [~12 tonnes] [~22 tonnes].
ماحولياتي آپريٽنگ رينج: Designed for indoor plant installation; ambient temperature range +5°C to +40°C recommended for optimal hydraulic performance.
(نوٽ: Specific numerical values denoted as [XX], [YY], وغيره, would be populated based on exact machine model.)
6. درخواست جا منظر
Municipal Infrastructure Contractor Challenge A contractor faced recurring penalties due to paver supply delays from subcontractors impacting road resurfacing schedules Solution Installation of an onsite CE Marked Brick Making Machine configured specifically for producing interlocking concrete pavers Results Achieved direct control over supply producing over [X000] pavers/day eliminated project delays reduced total material cost by an estimated [Y]%
Established Block Yard Seeking Expansion Challenge The yard needed higher output capacity but lacked space for multiple machines required consistent quality across all product lines Solution Replaced two older semiautomatic machines with one highcapacity CE Marked Brick Making Machine featuring quickchange molds Results Increased total plant output by [Z]% while reducing operational staff by two fulltime equivalents achieved ENstandard consistency across all products
7. تجارتي خيالات
Our procurement model is structured to provide clarity and flexibility:
سامان جي قيمت جا درجا:
EntryLevel Plant Model (~€[XXX XXX]): For yards targeting steady production of core block products.
HighCapacity Production Model (~€[XXX XXX]): For largescale contractors or suppliers needing maximum output speed.
Fully Integrated Turnkey Line (~€[XXX XXX]+): Includes auxiliary equipment like mixers conveyors automated pallet handling systems.
اختياري خاصيتون: Color feeder attachment robotic pallet dispenser remote diagnostics package advanced data logging software.
سروس پيڪيجز: Choose from annual preventive maintenance plans extended warranty coverage or comprehensive partsandlabor support agreements.
Financing Options We work with accredited partners to offer leasetoown agreements equipment financing loans tailored payment plans subject to credit approval.
8. FAQ
Q What documentation accompanies your CE Marking?
A Each machine ships with a full technical construction file including the EU Declaration of Conformity detailed risk assessment operating manuals in required languages essential for demonstrating compliance during tenders.
Q How does this machine integrate with our existing batching plant?
A Our machines are designed as standalone presses They require a feed conveyor which we can supply Standard interfaces allow connection to most batching systems our engineering team will review your layout specifics prior to purchase
Q What is the expected impact on our overall labor costs?
A While highly skilled operators are still required automation significantly reduces manual handling tasks Field reports typically indicate a net reduction in direct labor costs per thousand bricks produced alongside improved worker safety metrics
Q آهن اسپيئر پارٽس آساني سان دستياب آهن?
A We maintain regional parts depots Critical wear items like mold liners hydraulic seals are standardized components available exstock Lead times for major assemblies are confirmed at order stage
Q What training is provided?
A Comprehensive onsite training is included covering operation routine maintenance troubleshooting procedures Training is conducted over several days until your designated team demonstrates full competency
