سي نشان لڳل 500 Tph Gold Mining Washing Plant
1. PAINPOINT driven اوپننگ
Are you managing a highvolume gold operation where consistent throughput and recovery rates are compromised by inefficient material scrubbing and classification? Operational bottlenecks at 500 TPH can translate to significant revenue loss. انهن عام چئلينجن تي غور ڪريو:
متضاد فيڊ & ClayBearing Material: Variable ore with high clay content can blind screens, reduce scrubbing efficiency, and lead to gold losses in the undersize fraction.
تيز پاڻي & بجلي جو استعمال: Traditional washing plants often operate with fixed flow rates and nonoptimized pump systems, leading to unsustainable utility costs.
سار سنڀال لاءِ اضافي وقت: Poorly designed trommels and scrubbers with inadequate wear protection require frequent liner changes and component repair, halting your primary production line.
Difficulty Meeting Environmental Compliance: Managing water recycling and tailings from a highcapacity plant is complex; inefficient solids removal overloads settling ponds and filtration systems.
How do you ensure your 500 TPH operation maximizes gold recovery while controlling operational expenditure and maintaining continuous runtime? The solution requires a purposeengineered washing plant designed for industrialscale efficiency.
2. پيداوار جو جائزو
The CE Marked 500 TPH Gold Mining Washing Plant is a complete, پرائمري اسڪربنگ لاءِ انجنيئر ٿيل ماڊلر پروسيسنگ سسٽم, clay breakdown, size classification, and material preparation of alluvial or hard rock gold ores. It serves as the critical frontend to your recovery circuit, ensuring optimal feed material for downstream concentration units like centrifugal concentrators or sluice arrays.
آپريشنل ڪم فلو:
1. کاڌو & پرائمري اسڪربنگ: Runofmine ore is introduced into a robust trommel scrubber, where lifters aggressively break down clay conglomerates and soft oxides.
2. سائز جي درجه بندي: The rotating trommel screen separates material into two key streams: وڏو ڪرڻ (gravels/rocks) and undersize (سانت, مٽي, and goldbearing fines).
3. مواد سنڀالڻ: Oversize material is conveyed to waste stockpile. The undersize slurry is efficiently distributed to subsequent recovery modules.
4. Optional Secondary Screening: A vibrating screen deck can further classify undersize material to optimize feed grade for specific recovery technologies.
5. پاڻي جو انتظام: Effluent is channeled to a integrated settling/sump system for water recycling, minimizing fresh water requirements.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for alluvial/eluvial deposits, weathered saprolite zones, and placer operations requiring highvolume clay removal. Effective as a preconcentration plant for hard rock operations where ore requires liberation.
حدون: Not a standalone recovery solution; requires downstream gold capture units. Performance is dependent on accurate feed characterization (مٽي جو مواد, نمي, پٿر جي ماپ جي تقسيم).
3. بنيادي خاصيتون
HeavyDuty Trommel Scrubber | ٽيڪنيڪل بنياد: Variablespeed drum drive with internal lifters and spray bars | آپريشنل فائدا: Adjustable retention time ensures complete disintegration of claybound ores without overscrubbing softer minerals | ROI اثر: Increases effective feed grade to recovery circuits by up to 30%, reducing load on downstream equipment.
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural steel skids with integrated walkways and connection points | آپريشنل فائدا: Reduces site installation time by an estimated 60% compared to fieldfabricated plants | ROI اثر: Lowers capital installation costs and accelerates timetoproduction.
HighEfficiency Pump System | ٽيڪنيڪل بنياد: متغير فریکوئنسي ڊرائيو (وي ايف ڊيز) on slurry pumps matched to system curve requirements | آپريشنل فائدا: Operators can precisely match power draw to feed rate, eliminating energy waste during partial load conditions | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 25% reduction in pumping energy consumption over fixedspeed systems.
ترقي يافته لباس تحفظ | ٽيڪنيڪل بنياد: Bolton wear liners on scrubber interior, screen sections, and slurry launders made from AR400 steel or polyurethane composites | آپريشنل فائدا: Liner replacement is simplified, reducing mean time to repair (ايم ٽي آر) during scheduled maintenance | ROI اثر: Extends service intervals by approximately 40%, decreasing annual parts expenditure and labor hours.
انٽيگريڊ واٽر ريسائڪلنگ سسٽم | ٽيڪنيڪل بنياد: Multistage settling tanks with flocculant dosing points for rapid solids settlement | آپريشنل فائدا: Clarified water recirculation reduces fresh water demand by over 80% in closedloop configurations | ROI اثر: Drastically lowers water sourcing costs and simplifies permitting for environmental compliance.
CE Certified Safety & ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC control panel with motor protection devices, هنگامي اسٽاپ, and guarding per EU Machinery Directive | آپريشنل فائدا: Provides a safe operating environment with clear system diagnostics, reducing operational risk | ROI اثر: Mitigates potential for costly accidents and ensures market access within regulated regions.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 TPH پلانٽ) | Our CE Marked 500 TPH Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Clay Disintegration Efficiency| ~7080% liberation after first pass| >95% liberation after first pass| +18% سڌارو |
| Total Installed Power Draw| ~450500 kW typical| ~380420 kW optimized design| تائين 15% گهٽتائي |
| Average Liner Life (ڊرم)| 800 1,200 ڪلاڪ| 1,500 1,800 ڪلاڪ| +50% سڌارو |
| آن سائيٽ انسٽاليشن جو وقت| 45 weeks with full crew| 23 weeks with reduced crew| ~40% faster deployment |
| Water Consumption per Tonne| ~34 m³/tonne in open circuit|<1 m³/tonne in closed circuit|<75% گهٽتائي |
_Based on standardized testing with mediumplasticity clay samples._
5. ٽيڪنيڪل وضاحتون
نامياتي پروسيسنگ جي صلاحيت: 500 ٽين في ڪلاڪ (سڪل خوراڪ جو بنياد).
Trommel Scrubber Dimensions: قطر: 3.0م; ڊگھائي: 10م; ڊرائيو پاور: 2 x 110kW motors with VFD control.
Screen Classification: Trommel screen aperture sizes configurable from 10mm to 50mm; Optional secondary vibrating screen (3m x 2m) available.
بجلي جي گهرج: Total Connected Load approximately 480kW; Main Supply Voltage 400V/50Hz or 480V/60Hz (ترتيب ڏيڻ جي قابل).
مواد جي وضاحت:
مکيه فريم & Skids : Painted structural steel (S355).
فال & ڌوٻيندڙ : AR400 wear steel (6mm minimum).
Trommel Shell : Mild steel with bolton liner system.
جسماني طول و عرض (ماڊلر): Comprised of 4 main skids; Largest skid footprint approx 12m (ايل) x 4m (ڊبليو) x 5m (ايڇ).
ماحولياتي آپريٽنگ رينج:
Ambient Temperature Range : 20°C کان +45°C
Dust Emissions Control : Fully enclosed conveyor transfer points
شور جي سطح تي 10 ميٽر <85 ڊي بي(اي)
6. درخواست جا منظر
ويسٽ آفريڪي ايلويل گولڊ آپريشن
Challenge A largescale placer mine faced severe downtime due to sticky clay blinding their screening system every 72 hours Recovery rates dropped as fine gold was lost with the discarded undersize material
Solution Implementation of the CE Marked 500 TPH plant featuring the heavyduty trommel scrubber with intensive spray bars The modular design allowed integration into their existing conveyor network within 16 ڏينهن
Results Clay blinding was eliminated extending continuous runtime to over 720 hours between planned maintenance Overall recovery yield improved by an estimated 22 due to more effective liberation of fine gold
Southeast Asian Saprolite Processing Plant
Challenge Processing deeply weathered ore required excessive water use creating tailings management issues that threatened their operating license Fresh water costs were prohibitive
Solution The washing plant was configured with the integrated highcapacity water recycling system including flocculant dosing automation This created a nearclosed water loop
نتيجو تازو پاڻي واپرائڻ لڳ ڀڳ گھٽجي ويو 15 million liters per day to under 3 million liters Tailings pond area required was reduced by 60 تعميل کي يقيني بڻائڻ
7 تجارتي خيالات
Equipment pricing is structured around core configuration needs
Base Plant Tier Includes the primary trommel scrubber module feed hopper oversize conveyor undersize slurry distribution launder basic control system
Premium Plant Tier Adds the secondary vibrating screen module fully automated polymer dosing system advanced PLC control with data logging remote monitoring capability extended wear package on critical components
Service Packages Available options include supervised installation commissioning operator training programs annual inspection contracts guaranteed spare parts delivery within 48 ڪلاڪ
Financing Options Flexible commercial arrangements can be discussed including leasing structures milestonebased project payment plans or tradein programs for existing equipment
8 FAQ
What upstream equipment is required To operate at full capacity this plant typically requires a consistent feed provided by a large frontend loader or a properly sized apron feeder from a surge bin
Can this plant be reconfigured for different ore types Yes The trommel screen panels spray bar configuration scrubber speed are adjustable Modularity allows adding or removing classification stages based on specific deposit characteristics
How does CE marking benefit us as an international operator CE certification demonstrates compliance with stringent European health safety environmental standards It reduces your regulatory risk facilitates equipment insurance often simplifies importation into other global markets requiring certified machinery
What are the typical ongoing operational costs Primary costs are power wear liners replacement parts electricity consumption averages between kWh per tonne processed depending on ore hardness Liner life expectancy detailed in specifications allows accurate cost forecasting
What site preparation is required A level compacted pad capable of supporting loaded skids foundations for any optional fixed structures such as settling tanks Adequate fresh water supply initial fill power connection point as per specification sheet
Is operator training provided Yes Comprehensive training onsite during commissioning covering normal operation routine maintenance procedures troubleshooting safety protocols is included Documentation includes full operational manuals parts lists schematic diagrams
