سي نشان لڳل 250 300tph Stone Crushing Plant Specification
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ اعلي حجم مجموعي آپريشن کي منظم ڪري رهيا آهيو ۽ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 tph stone crushing plant is a critical production asset, اڃا تائين عام عملياتي چئلينج خاص طور تي ان جي سيڙپڪاري تي واپسي کي گهٽائي سگهن ٿا. These include unpredictable downtime from component failures under continuous heavy load, inconsistent final product gradation leading to premium product loss, and escalating maintenance costs from abrasive wear. ان کان سواء, inefficient power utilization and inflexible configurations that cannot adapt to varying feed materials or product specifications create recurring inefficiencies. How do you ensure your crushing circuit delivers its rated 300 tonperhour capacity consistently, maintains precise product specs with minimal waste, and operates with predictable maintenance costs? The specification of the plant itself is the foundational answer.
2. پيداوار جو جائزو
This specification outlines a complete, اسٽيشنري CE Marked 250300tph Stone Crushing Plant, designed for highvolume production of aggregates for construction, روڊ جو بنياد, ۽ ريلوي ballast. The plant is engineered as a threestage crushing and screening circuit for processing mediumhard to hard stone such as granite, بيسالٽ, يا چونا پٿر.
The operational workflow follows a logical, efficient path:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (≤750mm) هڪ مضبوط پرائمري جبڑے کولہو طرفان گھٽجي وئي آهي.
2. ثانوي & ٽيٽيري ڪرشنگ: The output is conveyed to a cone crusher for further size reduction, ensuring optimal particle shape.
3. اسڪريننگ & ذخيرو ڪرڻ: Material is classified via multideck vibrating screens; oversize recirculated آهي, while correctly sized fractions are conveyed to designated stockpiles.
Application scope includes largescale quarry operations, major infrastructure project support sites, ۽ وقف مجموعي سپلائي يارڊز. A key limitation is that this plant configuration is designed as a stationary installation; for frequent relocation, a modular or mobile variant would be more appropriate.
3. بنيادي خاصيتون
HeavyDuty پرائمري اسٽيشن | ٽيڪنيڪل بنياد: Reinforced frame & oversized بيرنگ | آپريشنل فائدا: Handles peak loads from direct dump truck feeding without stress fracturing | ROI اثر: Eliminates structural failure downtime, extends service life by estimated 30%
ذھني ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Laminated crushing principle in cone crusher | آپريشنل فائدا: Produces more cubical end product with reduced flakiness index | ROI اثر: Higher percentage of premiumspec material (مثال, for asphalt) increases sales revenue
مرڪزي گريسنگ & PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Automated lubrication cycles and process monitoring | آپريشنل فائدا: Ensures critical bearings receive proper lubrication without operator intervention; allows realtime adjustment of crusher parameters | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو (a leading cause of 24hr+ downtime) and optimizes power draw
HighEfficiency Vibrating Screens with QuickDeck Change | ٽيڪنيڪل بنياد: Rubber spring isolation and sidetensioned screen decks | آپريشنل فائدا: Reduced vibration transfer to structure; deck panels can be replaced in under 4 ڪلاڪ بمقابله. industry standard 8+ | ROI اثر: Lower structural maintenance and up to 50% less screen change downtime per event
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Nozzle arrays at transfer points tied to belt operation | آپريشنل فائدا: Actively controls respirable dust, ensuring compliance with site health and environmental regulations | ROI اثر: Avoids work stoppages from regulatory noncompliance and reduces wear on machinery from dust ingress
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | This CE Marked 250300tph Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت)| 8892% | 9496% | +5% (reducing annual downtime by ~350 hours) |
| بجلي جو استعمال في ٽين| 1.85 2.0 kWh/t | 1.65 1.75 kWh/t | 10% (direct energy cost savings) |
| ڪپڙا پارٽ لائف (Mn18/22)| ~120,000 tons in primary stage| ~150,000 tons in primary stage| +25% (lower cost per ton crushed) |
| پيداوار جي درجه بندي مطابقت| ±8% deviation on key sizes| ±4% deviation on key sizes| +50% tighter control (less reprocessing) |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 450 آپريٽنگ ڪلاڪ| ~650 operating hours| +44% (higher operational predictability) |
5. ٽيڪنيڪل وضاحتون
ظرف: Rated 250 ميٽرڪ ٽين في ڪلاڪ (tph); capable of peak output up to 300 tph depending on feed material hardness and size.
کاڌ خوراڪ جي ماپ: وڌ ۾ وڌ لوڻ جي ماپ ≤750mm.
پيداوار جي آخري حد: Capable of producing 05mm sand substitutes up to 40mm coarse aggregate.
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 550600 ڪلواٽ. Requires stable industrial power supply at 400V/50Hz or tailored to regional standards.
مواد جي وضاحت: Primary crusher jaws in Mn18Cr2; cone mantles/concaves in Mn22Cr2; screen decks in hightensile steel wire or polyurethane; ڪنويئر بيلٽس گهٽ ۾ گهٽ EP400/3 لاءِ ڏنل آهن.
جسماني طول و عرض (لڳ ڀڳ.): Entire plant footprint ~80m (ايل) x 45m (ڊبليو). Overall height of tallest point (کاڌو کائڻ وارو) ~ 12 م.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants. Dust suppression system effective up to wind speeds of 8m/s.
6. درخواست جا منظر
Large Granite Quarry Expansion | چيلنج: Existing aging plant produced only 180tph with frequent breakdowns and poor shape yield (280tph for new highway contract with strict shape specifications.| حل: Installation of this CE Marked threestage plant with focus on intelligent cone crusher chamber design and highefficiency screens.| نتيجا: Plant achieved sustained output of 290tph. Cubical product yield increased to over 85%, directly meeting premium spec requirements without secondary processing.Downtime reduced by 60% in first year.
Major Infrastructure Project Support Hub | چيلنج: Temporary batching plant site required highvolume aggregate production from sourced rock but had limited space for multiple plants and needed rapid setup.| حل: Deployment of this plant in a modularized format based on the same core specifications.Preassembled sections reduced onsite commissioning time.| نتيجا:The plant was operational within 25 days of delivery.Met the project's peak daily demand of 6，500 tons consistently.Spaceefficient design allowed colocation with asphalt batching facility.
7.تجارتي خيالات
Equipment pricing is structured across three tiers:
1。بنيادي جوڙجڪ：Includes primary jaw，ثانوي مخروط کولہو，basic screens，۽ conveyors。
2。بهتر ڪيل ترتيب：Adds tertiary crushing stage for finer products，خودڪار گريس سسٽم，and upgraded dust control。
3。ٽرنڪي پيڪيج：Includes full civil works design，اڏاوت，ڪميشن ڪرڻ，۽ آپريٽر ٽريننگ。
Optional features include metal detectors，automated belt weighing systems，ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيجز,and winterization kits。
سروس پيڪيجز الڳ الڳ دستياب آهن：
• Platinum：Comprehensive annual coverage including wear parts。
• Gold：Scheduled maintenance and technical support。
• Silver：Breakdown support only。
Financing options through partner institutions can include leasing structures or equipment loans typically over 3660 مهيني جا شرط。
8.FAQ
ق：Is this stone crushing plant compatible with our existing screening equipment or conveyors？
اي：Integration is possible but requires detailed engineering review.We provide interface specifications for electrical control compatibility and mechanical connection points to assess feasibility。
ق：What is the expected operational impact during the commissioning phase？
اي：With our supervised commissioning package，full operational capacity is typically reached within 710 working days postmechanical completion。We conduct performance tests alongside your team。
ق：How does the CE marking affect operations outside the EU？
اي：CE marking signifies conformity with stringent EU health,حفاظت,۽ ماحولياتي معيار。It provides independent verification of build quality and safety design which reduces operational risk globally。Local certifications can be addressed separately。
ق：What are the commercial terms for spare parts supply？
اي：We offer guaranteed 48hour dispatch on critical spare parts from regional hubs under all service packages。Pricing for common wear parts is fixed annually based on your forecasted consumption。
ق：What workforce training is provided？
اي：The standard offering includes comprehensive training for 5 personnel covering safe operation,معمولي سار سنڀال,۽ بنيادي مسئلا حل ڪرڻ。Advanced diagnostic training modules are optional。
ق：Can the plant configuration be adjusted later if our product requirements change？
A Yes.The modular design allows for future addition of a tertiary crusher or different screen decks。The PLC control system can be reprogrammed accordingly。We recommend discussing potential future needs during initial specification
