بلڪ مٿي ڏهه پٿر Crusher مشين Datasheet
ھدف پلانٽ مينيجرز & خريداري جا سربراهه: پرائمري کرشنگ جي اعلي قيمت چئلينج
Are unplanned shutdowns and rising maintenance costs eroding your aggregate or mining operation's profitability? پرائمري ڪرشنگ ۾, equipment failure isn't just an inconvenience—it's a direct threat to your bottom line. اهم آپريشنل چئلينج شامل آهن:
لائنر تبديلين لاءِ اضافي وقت: روايتي جبڑے crushers جي ضرورت آهي 812 منٿل ۽ مقعر جي متبادل لاء ڪلاڪ, توهان جي پوري پيداوار واري لائن کي روڪيو.
غير ڪنٽرول ٿيل آپريشنل خرچ: Premature wear part failure due to improper feed or chamber design can increase your costperton by 1525%.
نامناسب فائنل پراڊڪٽ گريڊيشن: Poorly calibrated or worn crushing chambers produce offspec material, leading to recrushing and wasted energy.
اعلي ساخت جي دٻاء & Foundation Fatigue: Inertial forces from unbalanced crushing motion accelerate structural wear, demanding costly reinforcement.
ڇا توهان جو بنيادي کولہو هڪ قابل اعتماد اثاثو آهي يا بار بار ٿيندڙ سرمائي جو دڙو? حل صرف هڪ مشين کي چونڊڻ ۾ آهي جيڪو انجنيئر ٿيل آهي نه صرف ڪرش ڪرڻ لاء, پر مجموعي آپريشنل قيمت کي بهتر ڪرڻ لاء.
پيداوار جو جائزو: HeavyDuty پرائمري جبڑے کولہو
The modern primary jaw crusher is a stationary compressiontype machine designed as the first stage in mineral processing and aggregate production lines. Its core function is to reduce large runofmine (روم) material or quarry rock to a manageable size for secondary crushing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ROM مواد (1200mm تائين) ڊمپ ٽرڪ يا ويل لوڊر ذريعي وائبرٽري گرزلي فيڊر ۾ پهچايو ويندو آهي.
2. کمپريشن کرشنگ: مواد مقرر ۽ متحرڪ جبڑے جي مرڻ واري گفا ۾ داخل ٿئي ٿو. متحرڪ جبڙي جي elliptical حرڪت ۾ زبردست compressive قوت لاڳو ٿئي ٿي, breaking rock along its natural cleavage lines.
3. خارج ٿيڻ & ماپڻ: ڪرش ٿيل مواد ترتيب ڏيڻ واري بند سائڊ سيٽنگ ذريعي نڪرندو آهي (سي ايس ايس), مٿين پيداوار جي ماپ جو تعين ڪرڻ. A discharge conveyor transports sized product for further processing.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. Primary limitation is slabby or claycontaminated feed without prescreening, which can cause chamber packing and reduce efficiency.
بنيادي خاصيتون: لوئر CostPerTon لاءِ انجنيئر ٿيل
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: بهتر ڪيل ڪينيميٽيڪس ۽ جاميٽري | آپريشنل فائدا: Increased throughput capacity and reduced bridging | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 812% higher throughput compared to standard chambers, maximizing plant yield.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: ٽراپ لوھ جي رليف ۽ سي ايس ايس جي ترتيب لاء متبادل ھائيڊولڪ سلنڈر | آپريشنل فائدا: Enables remote adjustment and automatic clearing of stalled chamber in under 2 منٽ | ROI اثر: دستي شيم تبديلين کي ختم ڪري ٿو, reducing downtime for adjustments by over 90%.
HeavyDuty Fabricated Steel Frame with StressRelief Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized frame with ribbed construction | آپريشنل فائدا: Absorbs high cyclic loads, preventing fatigue cracks and misalignment | ROI اثر: تعميراتي زندگيءَ کي اڳتي وڌائي ٿو 20 سخت فرض هيٺ سال, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified baseplate design with captive belt guards | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, Vbelt جي صحيح ترتيب کي يقيني بڻائي ٿي, ۽ آپريٽر جي حفاظت کي وڌائي ٿو | ROI اثر: تنصيب جو وقت گھٽائي ٿو 30% and minimizes belt wear from misalignment.
ترقي يافته لباس پارٽ ميٽالورجي | ٽيڪنيڪل بنياد: Manganese steel jaws with patented alloy mix and optimized tooth profile | آپريشنل فائدا: Achieves even wear distribution and extended service life under high abrasion | ROI اثر: Documented cases show a 2035% improvement in jaw plate life over standard OEM parts.
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر تبديل ڪرڻ جو وقت | 812 ڪلاڪ (مشيني شيم) | 50% تيز |
| ملڪيت جي ڪل قيمت (5سال) Based on Wear Parts & Energy/kWh/tonne| بيس لائين (100%)| اندازي مطابق 8288% بنيادي طور تي| 1218% گهٽتائي |
| ذريعي جي گنجائش (tph) برابر فيڊ سائيز لاءِ| بيس لائين (100%)|110115% بنيادي طور تي|1015% واڌارو|
| 10 ميٽر جي مفاصلي تي شور جو اخراج| ~110 ڊي بي اي| 5 dB reduction |
ٽيڪنيڪل وضاحتون
فيڊ اوپننگ رينج: 900mm x 600mm تائين 1500mm x 1200mm تائين.
گنجائش جي حد: کان 200 ٽين في ڪلاڪ (tph) ختم ڪرڻ 1,200 tph, کاڌ خوراڪ جي مواد تي منحصر آهي ۽ بند ٿيل سيٽنگ.
بجلي جي گهرج: مکيه کولہو موٽر مان 75 kW تائين 300 ڪلواٽ. Total installed power including feeder and drives varies by configuration.
مواد جي وضاحت: وڏي طاقت ختم ٿي وئي & ٺهيل اسٽيل فريم; ASTM A128 گريڊ B3/B4 مينگانيز اسٽيل جاز; SAE 4140 ٺهيل سنسڪرت شافٽ.
جسماني طول و عرض (مثالي ماڊل): لڳ ڀڳ. ڊگھائي: 5.5م; ويڪر: 3.2م; اوچائي: 3م (to mounting points).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Sealed bearings and protective coatings standard for highdust environments.
ايپليڪيشن منظرنامو
[گرينائيٽ ڪواري آپريشن] چيلنج: A major quarry faced weekly downtime for CSS adjustments using manual shims to maintain product gradation for road base materials. This resulted in inconsistent yield and high labor costs.
حل: Implementation of a primary jaw crusher with full hydraulic toggle adjustment system.
نتيجا: CSS adjustments reduced from hours to minutes via remote control. پيداوار جي استحڪام بهتر ٿي, سان +95% of output meeting spec on first pass. Annual labor savings exceeded $45,000.
[لوهه جي معدنيات پروسيسنگ پلانٽ] چيلنج: Premature failure of jaw plates every 6 weeks due to highly abrasive ore was causing excessive downtime and spare parts expenditure.
حل: Deployment of a heavyduty jaw crusher equipped with advanced metallurgy wear parts and a steeper chamber profile to reduce sliding abrasion.
نتيجا: Jaw plate service life extended to an average of 9 weeks—a 35% improvement—reducing annual wear parts costs by approximately $120,000 while increasing plant availability.
تجارتي خيالات
سامان جي قيمت جا درجا:
1. Standard Duty Configurations are suitable for consistent feed materials like limestone.
2. HeavyDuty Configurations include upgraded bearings, شافٽ, and liners for abrasive applications.
3. SevereDuty Packages feature full environmental sealing,custom alloys,and enhanced monitoring systems for the most demanding sites.
اختياري خاصيتون:
خودڪار lubrication نظام
مربوط حالت مانيٽرنگ سينسر (وائبريشن,گرمي پد)
Rock breaker mounting kits
Dust suppression system interfaces
سروس پيڪيجز:
1.Preventive Maintenance Plans include scheduled inspections,lube جو تجزيو,۽ حصن ۾ رعايتون.
2.Planned Component Exchange Programs offer predictable budgetingfor major wear assemblies.
3.OnSite Technical Support contracts provide dedicated engineering assistance during major overhauls.
مالياتي اختيارن ۾ سرمائيداري ليز جا معاهدا شامل آهن,ترتيب ڏنل رينٹل ٽائون تعميرات,۽ منظور ٿيل ڀائيوارن جي ذريعي پروجيڪٽ تي ٻڌل فنانسنگ,directly linking payments ton operational milestones if required
اڪثر پڇيا ويا سوال
Q1.Are these primary jaw crushers compatible with our existing secondary cone crusherandfeed system?
A1 Yes they are engineeredto standard industry discharge heightsand conveyor capacities Integration studies including feed analysisare recommendedto ensure optimal circuit balance
Q2.What isthe expected impacton our overall plant energy consumption?
A2 Due toefficient kinematicsand direct drive designs field datashows an average reductionof57% inkWh per tonne crushed comparedto older mechanically adjustedcrushers
Q3.Do you offer financing that alignswith our project cash flow?
A3 We provide several flexible commercial structures including operating leases that keep the equipment off your balance sheetand milestone based payment plansfor greenfield projects
Q4.How long does typical installationand commissioning take?
A4 Fora replacement unitwith prepared foundations commissioning can be completedin1014 days Greenfield site installationsvary significantly based on civil works but our unified base design reduces mechanical setup time
Q5. اسان جي سار سنڀال جي عملدار لاء ڪهڙي تربيت ڏني وئي آهي?
A5 We include comprehensive onsite operationaland safety trainingfor your team supplementedby detailed maintenance manualsand accessto our technical support portal
Q6.Can the crusher handle recycled demolition concretewith rebar?
A6 Yes The hydraulic toggle system provides automatic tramp iron release However we recommend pairing itwith an overhead magnetic separatorfor optimal protection against uncrushable metals which is available asan optional package
