بلڪ برڪ ٺاهڻ واري مشين ODM ٺاهيندڙ
1. PAINPOINT driven اوپننگ
ڇا توھان انتظام ڪري رھيا آھيو برڪ جي پيداوار جي سهولت جتي متضاد معيار, اعلي مزدور انحصار, and unpredictable output are eroding your margins? Manual and semiautomated processes often lead to critical bottlenecks: variable brick density causing high breakage rates, excessive downtime for mold changes, and labor costs that consume profitability. The operational challenges are clear:
غير مطابقت واري پيداوار & High Reject Rates: Nonuniform compaction and moisture content result in bricks that fail strength tests, leading to material waste and project delays.
LaborIntensive Operations: Reliance on manual material handling and palletizing limits scale, increases safety risks, and ties your capacity to workforce availability.
Inflexible Production Lines: Switching between brick types or sizes can require hours of manual retooling, stopping your production line and missing delivery windows.
High Energy & سار سنڀال جا خرچ: Inefficient hydraulic systems and outdated vibration technology consume excessive power while requiring frequent, costly servicing.
The question for plant managers is straightforward: how do you transition from a variablecost, highdowntime operation to a predictable, highyield asset? The answer lies in precisionengineered, automated bulk brick making machines.
2. پيداوار جو جائزو
Our core offering is a fully automated, stationary bulk brick making machine system designed for highvolume production of concrete pavers, بلاڪ, ۽ سرون. This is not a smallscale mobile unit; it is an industrial plant centerpiece engineered for continuous operation.
آپريشنل ڪم فلو:
1. Automated Batching & کارائڻ: Premixed raw material is conveyed automatically from the mixer to the machine's feed hopper, ensuring consistent volume.
2. Precision Molding: Material is distributed into the mold box. A combination of highfrequency vibration and controlled hydraulic pressure compacts the material to a precise density.
3. سٽڻ & پلاٽ ڪرڻ: The compacted block is ejected (stripped) onto a pallet or curing rack with minimal handling stress.
4. Pallet Handling & علاج ڪرڻ: Loaded pallets are automatically transferred via roller conveyor to the curing area, streamlining the workflow from molding to curing.
ايپليڪيشن جو دائرو: Ideal for largescale construction projects, block yards supplying regional markets, and municipal infrastructure works requiring tens of thousands of uniform units daily.
حدون: This equipment requires a prepared foundation, threephase industrial power supply, and consistent access to raw materials (مجموعا, سيمينٽ). It is designed for established production facilities rather than temporary job sites.
3. بنيادي خاصيتون
وائبريشن & هائيڊولڪ هم وقت سازي سسٽم | ٽيڪنيڪل بنياد: Highfrequency定向振动 paired with proportional hydraulic pressure control | آپريشنل فائدا: Achieves uniform compaction throughout the mold cavity for consistent brick density and strength from first to last brick of the batch | ROI اثر: Reduces reject rates by up to 95%, directly lowering material waste cost per unit.
QuickChange Mold System | ٽيڪنيڪل بنياد: Standardized mold frame with mechanically locked inserts | آپريشنل فائدا: Enables complete product changeover (مثال, from solid block to interlocking paver) هيٺ 15 خاص اوزار کان سواء منٽ | ROI اثر: Increases machine utilization by up to 30% multiproduct سهولتن لاء, سرمائي تي وڌ کان وڌ واپسي.
Centralized PLC Control Interface | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان صنعتي پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) ٽچ اسڪرين | آپريشنل فائدا: Operators can monitor all functions—pressure, چڪر جو وقت, output count—and diagnose issues from a single station | ROI اثر: Reduces training time by 50% and cuts diagnostic downtime by an average of 40%.
HeavyDuty اڏاوتي فريم | ٽيڪنيڪل بنياد: Reinforced steel fabrication with stresspoint gusseting | آپريشنل فائدا: Absorbs constant vibration forces over decades of use, اجزاء جي وچ ۾ نازڪ ترتيب کي برقرار رکڻ | ROI اثر: Extends major overhaul intervals by years and protects your longterm capital investment.
خودڪار پيلٽ گردش سسٽم | ٽيڪنيڪل بنياد: Integrated roller conveyor with synchronized indexing drive | آپريشنل فائدا: Removes manual pallet handling from the production cycle entirely | ROI اثر: جي طرفان گهربل لائن اهلڪارن کي گھٽائي ٿو 23 workers per shift while eliminating associated ergonomic injuries.
EnergyOptimized Hydraulic Power Unit | ٽيڪنيڪل بنياد: Variabledisplacement piston pumps with demandbased flow control | آپريشنل فائدا: Power draw scales precisely with machine cycle phase instead of running at constant maximum load | ROI اثر: فيلڊ ڊيٽا هڪ مسلسل ڏيکاري ٿو 2025% reduction in energy consumption compared to fixedpump systems.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | Our Bulk Brick Making Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Cycle Time for Standard Block (400x200x200mm) | ~1822 seconds per block at full density| Consistently ≤15 seconds per block at full density| تائين 30% faster output rate |
| مولڊ جي تبديلي جو وقت (مڪمل عمل) | 45 60 منٽ| <15 منٽ| ~ 70٪ گھٽ گھٽ وقت |
| Reject Rate Due to Compaction Faults| ~35% common range|7，500 ڪلاڪ| ~50% increase in service intervals |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 8，000 ختم ڪرڻ 20，000 standard concrete blocks (400x200x200mm) في 8 ڪلاڪ شفٽ， dependent on model selection.
بجلي جي گهرج: Primary drive powered by heavyduty electric motors; total connected load typically ranges from 75 kW کان 150 ڪلواٽ， requiring stable threephase power supply (380V 480V /50Hz or60Hz).
مواد جي وضاحت: Designed for standard concrete mixes with aggregate size ≤10mm; compatible with fly ash， سليگ，and other supplementary cementitious materials.
جسماني طول و عرض (Typical Station): Main machine footprint approximately L8m x W4m x H3。5م。 Excludes conveyor systems， batching plant，and curing area requirements。
ماحولياتي آپريٽنگ رينج: Designed for indoor installation in an industrial shed。 Operating ambient temperature range：5°C至40°C。 Requires dustcontrolled environment。
6. درخواست جا منظر
Municipal Infrastructure Supplier Challenge： A regional block manufacturer secured a contract for one million paving stones but could not meet the required daily output without excessive overtime labor costs。 Their existing semiautomatic machines were slow and laborintensive。
حل： Implementation of two parallel bulk brick making machine lines with automated pallet conveyors feeding into a centralized curing chamber。
نتيجا： Achieved sustained output of over25，000 pavers per10hour shift with only two operators per line。 Labor costs per unit dropped by60%，and the contract was completed three weeks ahead of schedule。
LargeScale Construction Project Developer Challenge： A developer building a residential complex needed onsite brick production but faced severe space constraints。 They required reliable output but could not afford lengthy stoppages due to maintenance or product changeovers。
حل： Installation of a single compact bulk brick making machine station equipped with quickchange molds for producing both hollow blocks和solid bricks as needed。
نتيجا： Eliminated supply chain delays by producing over12，000 units daily onsite。 The quickchange system allowed adaptation to architectural needs within one shift。 Project managers reported zero work stoppages due to material unavailability。
7. تجارتي خيالات
Our bulk brick making machines are offered in three primary tiers based on automation level和output capacity：
1. Essential Series： Highreliability core machine with PLC control。 Ideal for businesses scaling up from semiautomatic equipment。
2. ڪارڪردگي سيريز： Includes all Essential features plus integrated touchscreen HMI， advanced diagnostics，and energyoptimized hydraulics。
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Optional features include robotic pallet stackers、ڪسٽم مولڊ لائبريريون、remote monitoring packages、and upgraded wear components for abrasive aggregate mixes。
We offer comprehensive service packages ranging from annual preventative maintenance plans到full turnkey installation supervision。 Financing options including equipment leasing和term loans are available through our partners。
8.FAQ
Q1： Are your bulk brick making machines compatible with our existing batching plant和conveyor systems？
A1： اسان جي انجنيئرنگ ٽيم توهان جي موجوده ترتيب ۽ وضاحتن جو جائزو وٺندي。 Interfaces can typically be adapted provided your upstream equipment meets the required feed rate和mix consistency standards。
Q2： What level of operator training is required？
A2： We provide comprehensive onsite training covering operation，معمولي سار سنڀال，and basic troubleshooting overa standard3–5 day period following installation。 The centralized PLC interface simplifies control complexity。
Q3： How does this investment impact my overall cost per block produced？
A3： While initial capital outlay is higher than manual systems,the primary cost reductions come from dramatically lower labor allocation per unit,a reduction in waste/rejects,and increased throughput which lowers fixed cost allocation.A detailed ROI analysis based on your local costs will be provided during consultation。
Q4： What are typical lead times从order到commissioning？
A4 ： معياري ترتيبن لاء ，lead times range from90to120days exworks 。ھن ۾ پيداوار شامل آھي ，فيڪٽري جاچ ，and sea freight 。Site preparation guidelines will be supplied well in advance 。
Q5 ： What warranty coverage do you provide？
A5 ： We offera24month warranty on all major structural components ，هائيڊولڪ سلنڈر ，andthe main controller against manufacturing defects 。Wear parts such as mold liners have separate coverage terms 。
Q6 ： Can you produce custom brick sizes或shapes beyond your standard catalog？
A6 ： ها 。Our design department specializes incustom mold engineering 。Feasibility depends on part geometry ，draft angles ，andthe required compaction profile 。Most requests can be accommodated 。
Q7 ： How do you support ongoing maintenance after installation？
A7 ： Support includes detailed parts manuals ，readily available spare parts inventory lists ，andonline technical support via video call 。For critical issues ，our service engineers can be dispatched globally 。
