Brick Making Machines Wholesaler R&ڊي
1. PAINPOINT driven اوپننگ
ڇا توهان متضاد اينٽي معيار کي منظم ڪري رهيا آهيو, اعلي مزدور خرچ, ۽ غير متوقع پيداوار جي رڪاوٽون? In commercial brick manufacturing, these operational challenges directly impact your bottom line. Manual material handling and inconsistent compaction can lead to a 1520% rejection rate, consuming both raw materials and energy for reprocessing. Unplanned downtime for mold changes or maintenance on older equipment can halt an entire production line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Are you asking how to achieve higher daily output without expanding your facility’s footprint? Are you seeking a solution to reduce your dependency on scarce skilled labor while maintaining precise dimensional tolerances? The efficiency of your brick making operation hinges on the reliability and intelligence of your core machinery. Addressing these points requires equipment engineered not just for power, but for precision and predictable performance.
2. پيداوار جو جائزو
This product line encompasses fully automatic stationary brick making machines designed for highvolume production of concrete pavers, سوراخ بلاڪ, مضبوط سرون, and interlocking landscaping products. These are industrialgrade systems that transform raw aggregate and cement into finished, گھٽ ۾ گھٽ دستي مداخلت سان علاج ٿيل مصنوعات.
آپريشنل ڪم فلو هڪ مسلسل چڪر آهي:
1. خودڪار Batching & ملائڻ: Preprogrammed recipes ensure consistent raw material proportions are delivered to the mixer.
2. Material Feeding & ٺهڪندڙ: The homogeneous mix is conveyed into the machine’s mold box, where highpressure hydraulic compaction forms the brick.
3. انجڻ & پلاٽ ڪرڻ: The formed block is ejected onto a pallet or directly onto a curing rack.
4. Pallet/Cycle Return: Empty pallets are returned to the loading position automatically.
5. Curing System Integration: The green bricks on pallets are systematically transferred to a controlled curing chamber.
Application scope includes largescale block yards, construction product manufacturers, and municipal infrastructure projects requiring standardized masonry units. Primary limitations include the requirement for a stable electrical supply (typically 380480V), a prepared concrete slab foundation, and an initial capital investment suited for production outputs exceeding 10,000 معياري بلاڪ في 8 ڪلاڪ شفٽ.
3. بنيادي خاصيتون
Intelligent Vibration System | ٽيڪنيڪل بنياد: اعلي تعدد, multidirectional vibration combined with hydraulic pressure compaction | آپريشنل فائدا: Achieves uniform density throughout the brick profile, eliminating weak points and reducing cracking during handling | ROI اثر: Field data shows a reduction in product rejection rates by up to 18%, خام مال جي پيداوار کي وڌائڻ.
مرڪزي PLC ڪنٽرول | ٽيڪنيڪل بنياد: Programmable Logic Controller with touchscreen HMI managing all machine sequences | آپريشنل فائدا: Your operators can store dozens of product recipes, change molds via automated sequences, and diagnose faults from a single panel | ROI اثر: Reduces mold changeover time by approximately 65%, increasing productive uptime and enabling smaller batch runs economically.
HeavyDuty اڏاوتي فريم | ٽيڪنيڪل بنياد: دٻاءُ واري هنڌن تي مضبوط ويلڊمنٽس سان هاءِ ٽينسل اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: Maintains critical alignment under constant cyclic loading, ensuring consistent product dimensions over years of service | ROI اثر: هڪ اندازي مطابق وڏي اوور هال جي وقفن کي وڌايو 40%, lowering longterm total cost of ownership.
ServoDriven Feed System | ٽيڪنيڪل بنياد: Precision servo motors control the volume of material deposited into the mold cavity | آپريشنل فائدا: Eliminates over or underfilling, providing exact material weight per unit for consistent quality and color | ROI اثر: Reduces raw material waste by an average of 57% compared to volumetric feed systems.
خودڪار Pallet گردش | ٽيڪنيڪل بنياد: Integrated roller conveyor or stacker system manages pallet flow without forklift intervention within the machine cycle | آپريشنل فائدا: Removes a manual labor step, increases cycle speed predictability, and enhances worksite safety | ROI اثر: Cuts direct labor requirements for machine operation by an estimated 2 fulltime equivalents per shift.
QuickChange Mold System | ٽيڪنيڪل بنياد: Standardized mold clamping with guided alignment pins and singlepoint release mechanisms | آپريشنل فائدا: Enables your crew to switch brick profiles or sizes in under 15 minutes with basic tools | ROI اثر: Minimizes downtime between production runs, allowing greater responsiveness to order changes.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Automatic Brick Making Machine Solution | فائدو (% سڌارو) |
|||||
| سائيڪل جو وقت (معياري بلاڪ لاء) | 1822 سيڪنڊ | 1416 سيڪنڊ | ~25% تيز |
| طول و عرض رواداري | ±1.5 ملي ايم | ±0.8 ملي ايم | 47% وڌيڪ درست |
| توانائي واپرائڻ في بلاڪ (kWh) | 0.085 kWh | 0.072 kWh | 15% وڌيڪ موثر |
| ناڪامين جي وچ ۾ وچولي وقت (ايم بي ايف) | ~ 450 آپريٽنگ ڪلاڪ | ~720 operating hours | 60% اعتماد ۾ اضافو|
| Labor Required (آپريٽر في لائن) | 34 | 12 | ~ 50٪ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 12,000 ختم ڪرڻ 30,000 معياري مضبوط بلاڪ (200mm x 100mm x 60mm) في 8 ڪلاڪ شفٽ.
بجلي جي گهرج: مکيه ڊرائيو هلائيندڙ a 4575 kW برقي موٽر; مڪمل ڳنڍيل لوڊ ترتيب تي منحصر آهي (mixer + پهچائيندڙ). معياري فراهمي: 400V/50Hz/3phase.
مواد جي وضاحت: معياري ڪنڪريٽ mixes سان هم آهنگ (C20/25 to C30/37). Maximum aggregate size: ≤10mm.
جسماني طول و عرض: Machine footprint approximately ranges from L8m x W4m x H3m to L15m x W6m x H4m based on automation level.
ماحولياتي آپريٽنگ رينج: Designed for indoor installation or under shelter; ماحول جي درجه حرارت جي حد: +5°C کان +40°C; نسبتي نمي تائين 80% غير ڪنڊينسنگ.
6. درخواست جا منظر
ميونسپل انفراسٽرڪچر پروجيڪٽ ٺيڪيدار
چيلنج: A contractor needed to produce over 500k paving stones locally for a city renewal project within six months at lower cost than purchasing imported units.
حل: Installation of one fully automatic brick making machine with multiple paver molds at their site batching plant.
نتيجا: Achieved inhouse production of all required pavers within five months at a verified cost saving of $0.22 per unit ($110k total), while meeting strict municipal compressive strength specifications.
Expanding Block Yard Manufacturer
چيلنج: A familyowned block yard faced inconsistent quality between shifts due to manual operations and could not meet demand from new large construction clients without excessive overtime.
حل: Upgraded from semiautomatic machines to two synchronized automatic brick making lines with central PLC control.
نتيجا: Output increased by over threefold while reducing workforce fatiguerelated defects by nearly half; they secured two major annual supply contracts due to demonstrable capacity and quality consistency.
7. تجارتي خيالات
Equipment pricing is structured across three primary tiers:
1. EntryLevel Automatic Line ($150k $250k): Core machine with basic PLC control and semiautomatic pallet return.
2 .معياري پيداوار لائن ($250k $400k): Fully integrated system including automatic pallet circulation,
recipe management software,
one set of standard molds,
optional mixer integration package available separately ($25ڪ).
3 .Turnkey HighCapacity Line ($400k+): Includes heavyduty mixer,
automated curing rack handling system,
extended warranty,
comprehensive operator training program onsite
Optional features include robotic stacking arms,
custom mold design services,
remote monitoring via SCADA system integration,
and dust suppression hoods
Service packages offered:
• بنيادي وارنٽي:
12 مھينن جا حصا / مزدور
• Premium Service Contract:
36month extended coverage including annual preventive maintenance visits
• PayPerService Hour Plans available
Financing options include capital lease agreements operating leases through our partners direct financing programs typically structured over three five years subject credit approval
8.FAQ
Q What existing batching/mixing equipment is compatible?
A Our machines are designed integrate any industrial pan or planetary mixer capable delivering consistent slump concrete Most clients use existing mixers successfully
Q How does implementation affect my current production during installation?
A We recommend planning installation during scheduled plant shutdown typical commissioning process takes days once foundation prepared Our team works minimize disruption
Q What ongoing maintenance skills are required?
A Daily lubrication weekly bolt tightening checks performed your staff Annual hydraulic filter changes bearing inspections recommended complex repairs handled our service technicians
Q آهن اسپيئر پارٽس آساني سان دستياب آهن?
A We maintain regional inventory critical wear parts vibration motors hydraulic seals PLC components Standard lead time nonstock items weeks not months
Q Can produce different block types same day?
A Yes quickchange mold system allows switching between compatible product profiles minutes enabling efficient small batch production
Q What training provided operators?
A Comprehensive onsite training covers machine operation basic troubleshooting recipe programming safety procedures included all installations Additional training modules available
Q What typical return investment period?
A Based historical data clients producing at capacity achieve ROI through labor savings reduced waste increased output months depending local market conditions production volume
