Brick Making Machines Producers Datasheet
1. PAINPOINT driven اوپننگ
ڇا غير مطابقت رکندڙ سرن جي معيار ۽ اعلي محنت جي قيمت توهان جي منصوبي جي مارجن کي ختم ڪري رهيا آهن? Manual and semiautomated brick production presents significant operational challenges for commercial operations. Inconsistent raw material mixing leads to variable brick density and compressive strength, resulting in higher rejection rates and material waste. Manual handling increases labor dependency, slows production cycles, and raises the risk of workplace injury. ان کان سواء, inefficient curing processes extend lead times and limit your ability to scale output to meet contract demands. Are you managing frequent equipment downtime due to the abrasive nature of clay and concrete mixtures? These factors directly impact your bottom line through increased operational costs, missed deadlines, and compromised product reputation. پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: how can you achieve consistent, highvolume output with predictable quality while controlling labor and maintenance expenses?
2. پيداوار جو جائزو
هڪ جديد brick making machine is a mechanized or fully automated system designed to form standardized bricks, بلاڪ, or pavers from raw materials such as clay, ڪنڪريٽ, اڏامڻ, or soil. These systems transform loose material into finished units through a defined workflow: 1. Material Feeding & Mixing: Raw materials are precisely metered and homogenized with water/binders. 2. ٺهڪندڙ & ٺهڻ: The mixture is fed into a mold cavity and subjected to high pressure (وائبريشن, hydraulic compression, or extrusion) to form a green brick. 3. انجڻ & سنڀالڻ: The formed unit is ejected onto a pallet or conveyor for transport. 4. علاج ڪرڻ (if integrated): In some systems, bricks move through controlled drying or steamcuring chambers.
These machines are applied in the production of fired clay bricks, concrete hollow blocks, paving slabs, and interlocking soilcement blocks. Key limitations include dependence on consistent raw material gradation and moisture content, requirement for a stable power supply, and the need for adequate space for material handling and product staging.
3. بنيادي خاصيتون
HighPressure Hydraulic System | ٽيڪنيڪل بنياد: Closedloop hydraulic circuit with proportional valves | آپريشنل فائدا: Delivers consistent compaction force cycleaftercycle for uniform brick density and strength | ROI اثر: تائين جي پيداوار جي رد ڪرڻ کي گھٽائي ٿو 15% versus mechanical systems; lowers warranty claims.
پروگرام قابل منطق ڪنٽرولر (پي ايل سي) آٽوميشن | ٽيڪنيڪل بنياد: Centralized digital control system with humanmachine interface (ايڇ ايم آئي) | آپريشنل فائدا: Allows precise setting of cycle times, pressure profiles, and mix ratios; enables quick mold changeover protocols | ROI اثر: Cuts setup time by 30% and reduces skilled operator dependency.
AbrasionResistant Liner & Mold Technology | ٽيڪنيڪل بنياد: Hardened steel alloys (مثال, AR400/500) or polyurethane coatings in highwear areas | آپريشنل فائدا: Extends component life in direct contact with abrasive aggregates | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف), reducing spare parts inventory cost by an estimated 20%.
Vibratory Compaction Deck | ٽيڪنيڪل بنياد: اعلي تعدد, amplitudecontrolled vibration motors mounted on a stabilized deck | آپريشنل فائدا: Ensures complete mold fill and eliminates voids for optimal structural integrity | ROI اثر: Improves brick compressive strength by 1020%, allowing use in higherspecification applications.
Modular Design Architecture | ٽيڪنيڪل بنياد: Unitbased construction of feeder, compactor, and conveyor modules | آپريشنل فائدا: Simplifies maintenance access and allows for future upgrades or capacity expansion | ROI اثر: Reduces service downtime by 25% and protects capital investment against obsolescence.
Pallet Circulation System | ٽيڪنيڪل بنياد: Automated return circuit for brickcarrying pallets | آپريشنل فائدا: Eliminates manual pallet handling, synchronizes production flow with curing racks | ROI اثر: Lowers labor requirements by 12 FTEs per shift and minimizes pallet damage.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | Advanced Brick Making Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سائيڪل جو وقت في معياري بلاڪ| 2225 سيڪنڊ (semiautomatic) | 1820 سيڪنڊ (fully automatic) | ~20% faster throughput |
| Energy Consumption per 1000 سرون| Based on older hydraulic & motor tech| Highefficiency IE3 motors & pump systems| تائين 12% reduction in power cost |
| Mix Consistency (کثافت ويرينس)| +/ 5% (manual feed systems) | +/ 1.5% (automated weighbatching)| ~70% greater consistency |
| مولڊ جي تبديلي جو وقت| 4560 منٽ (bolted assembly) | 1520 منٽ (quickclamp system)| ~65% less downtime |
| سالياني سار سنڀال جي قيمت| As % of machine cost (بيس لائين) | اڳڪٿي جي نگراني & ماڊلر ڊيزائن| تائين 30% lower annual spend |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: کان حدون 800 3,500 standard concrete blocks (400x200x200mm) في 8 ڪلاڪ شفٽ.
بجلي جي گهرج: کان ترتيب ڏئي سگهجي ٿو 15 ڪلواٽ 45 ڪلواٽ ڳنڍيل لوڊ; standard supply at 380415V / 50هز / 3مرحلو.
مواد جي وضاحت: Compatible with aggregates up to ≤10mm; fly ash content up to ≤70%; cement content typically ≥6%.
جسماني طول و عرض: Typical footprint from \(6م(ايل) \times 2m(ڊبليو)\) for stationary models up to \(15م(ايل) \times \(4م(ڊبليو)\) for full plant with conveyor.
آپريٽنگ رينج: Designed for ambient temperatures from +5°C to +45°C; relative humidity ≤95% noncondensing.
ڪنٽرول سسٽم: IP54rated PLC panel with color touchscreen HMI.
Max Compaction Force: Hydraulic models offer configurable force from 150 450 ٽين.
6. درخواست جا منظر
Urban Construction Contractor & Block Yard Operator
Challenge A midsized block manufacturer faced inconsistent quality from aging equipment leading to lost contracts with large builders who demanded certified strength ratings.
Solution Implementation of a fully automatic brick making machine with integrated PLCcontrolled batching.
Results Achieved consistent compressive strength exceeding local standards by >15%, enabling certification that secured three major builder contracts within one year.
Municipal Fly Ash Utilization Project
Challenge A government initiative aimed at utilizing industrial fly ash waste required reliable production of nonfired bricks but struggled with mix homogeneity.
Solution Deployment of a stationary brick making machine equipped with automated screw feeders for precise fly ash/cement/lime ratio control.
Results Successfully produced compliant nonfired bricks using >60% fly ash content at a rate of over two thousand units daily while diverting waste from landfill.
Expanding Rural Building Materials Supplier
Challenge A supplier needed to increase output without proportionally increasing skilled labor costs in a region where such labor was scarce.
Solution Installation of an automatic model featuring pallet circulation system requiring only two operators per shift versus five previously.
Results Increased daily output by over forty percent while reducing direct labor costs per block produced by approximately thirty percent within six months.
7 تجارتي خيالات
Brick making machine pricing typically falls into three tiers:
EntryLevel/SemiAutomatic Machines Suitable for small yards startups often priced between $25k$50k
MidRange Fully Automatic Machines For established block producers range between $75k$180k
Turnkey Plant Solutions With integrated batching mixing curing automation start above $250k
Optional features that enhance capability include:
Automatic color feeder/doser
Multilayer pallet stacker
Steam curing chamber integration
Remote monitoring via IoT gateway
Service packages are critical considerations:
Comprehensive warranty periods typically onetwo years parts sixtwelve months labor
Annual maintenance contracts covering inspections wear parts kits technical support
آن سائيٽ آپريٽر ٽريننگ پروگرام
Financing options frequently offered through manufacturer partnerships include:
Equipment leasing plans preserving working capital
Bankbacked loan facilitation
Progressbased payment schedules for large projects
8 FAQ
What are the primary differences between hydraulic press vibrationbased machines?
Hydraulic press machines apply static high pressure ideal for producing dense solid bricks paving stones Vibrationbased machines use vibratory compaction suited particularly hollow blocks where complete mold fill around cores is essential The choice depends entirely on your target product specifications
Can existing raw material sources be used with new equipment?
Most likely yes However we recommend conducting material testing prior purchase Our technical team can analyze your aggregate fly ash cement samples confirm compatibility optimal mix ratios ensure machine performance meets expectations
What level site preparation foundation required?
A reinforced concrete foundation specific loadbearing specifications is mandatory We provide detailed foundation drawings anchor bolt templates part predelivery documentation Site must also accommodate material storage finished product staging areas electrical water supply points
How does automation affect my workforce needs?
Automation reduces heavy manual labor repetitive tasks but requires technically proficient operators supervisors Training provided covers machine operation basic troubleshooting preventive maintenance ensuring your team can manage system effectively
What typical delivery installation timeline expected?
Following order confirmation delivery lead time ranges eight fourteen weeks depending model complexity Installation commissioning supervised our engineers typically requires seven ten working days assuming site readiness
ڇا اسپيئر پارٽس آساني سان دستياب آهن?
We maintain regional warehouse stock critical wear items molds hydraulic components Control system uses industrystandard PLCs HMIs ensuring longterm parts availability beyond specific machine model lifecycle
