Bespoke Jc5000 جبڑے کولہو واپاري ڪمپني
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا معدني پروسيسنگ مارجن کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ اسٽيج اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and unexpected mechanical failures halt your entire production line, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اعلي لباس حصو واپرائڻ: Aggressive or abrasive feed material leads to premature jaw plate wear, توهان جي قيمت کي وڌائڻ ۽ انوینٽري مئنيجمينٽ سر درد پيدا ڪرڻ.
متضاد پيداوار جي درجه بندي: A worn or poorly designed crusher chamber fails to maintain a consistent CSS (بند طرف سيٽنگ), resulting in offspec product and recrushing cycles.
Rigid Infrastructure Demands: Many jaw crushers require extensive, costly foundations and are not suited for modular or semimobile plant designs, آپريشنل لچڪ کي محدود ڪرڻ.
توانائي جي گھٽتائي: Older designs with inefficient kinematics consume more power per ton of processed material, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
What if your primary crusher could deliver predictable maintenance intervals, reduce wear costs by a measurable percentage, and adapt to evolving site requirements? The solution requires an engineered approach focused on reliability and total cost of ownership.
2. پيداوار جو جائزو
Bespoke JC5000 هڪ ڳري ڊيوٽي آهي, سنگل ٽوگل جبڑے کولہو انجنيئر ٿيل اعلي ظرفيت واري پرائمري کرشنگ لاءِ کوٽائي ۾, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. ان جي ڊيزائن کي ترجيح ڏئي ٿي مشيني مضبوطي ۽ آپريشنل ڪارڪردگي سخت پٿر جي پروسيسنگ لاءِ, معدنيات, ۽ ڪنڪريٽ.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (1300mm تائين) is delivered via dump truck or wheel loader into the vibratory grizzly feeder (اختياري), جيڪو چيمبر جي لوڊشيڊنگ کي بهتر ڪرڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. ڇڪڻ وارو عمل: مواد اندر داخل ٿئي ٿو, غير ڇڪڻ واري ڪرشنگ چيمبر. The aggressive elliptical stroke of the singletoggle mechanism applies high inertia forces to reduce material by compression.
3. خارج ٿيڻ & پهچائڻ: Crushed product exits at the bottom discharge point with a consistent gradation, ready for secondary processing via conveyor.
ايپليڪيشن جو دائرو: Ideal for hightonnage primary crushing stations processing granite, بيسالٽ, لوهه, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. چپچپا لاء سفارش نه ڪئي وئي آهي, plastic clays or as a standalone unit for producing fine sand specifications without downstream crushing stages.
3. بنيادي خاصيتون
ديپ چيمبر جاميٽري | ٽيڪنيڪل بنياد: بهتر ٿيل نپ زاويه ۽ ڊگهو ڪرشنگ اسٽروڪ | آپريشنل فائدا: Increased capacity per stroke and reduced risk of bridging/choking at the feed opening | ROI اثر: Higher average throughput (tph) maximizes plant utilization
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: مکيه شافٽ تي گول خود ترتيب ڏيڻ وارو رولر بيئرنگ | آپريشنل فائدا: Handles high radial and thrust loads with greater efficiency than bronze bushings | ROI اثر: Lower friction reduces power draw by approximately 812% versus comparable bushing designs
هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ & اوور لوڊ تحفظ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for toggle plate tensioning | آپريشنل فائدا: Closed Side Setting can be adjusted quickly under load; system automatically releases to clear tramp metal | ROI اثر: Minimizes unplanned stops for clearing blockages; allows rapid product size changes with less operator intervention
BoltIn Wedge Lock Jaw Plate System | ٽيڪنيڪل بنياد: Mechanically locked wedge system without epoxy backing material | آپريشنل فائدا: Jaw plate changeout time reduced to under 4 hours with standard site tools | ROI اثر: Direct labor savings during maintenance windows; ٻوٽن جي دستيابي کي وڌائي ٿو
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: ٺھيل اسٽيل جا حصا سڌائي مشين سان جڙيل پيڊن سان | آپريشنل فائدا: Simplifies transport, بنيادي ضرورتن کي گھٽائي ٿو, and allows for future relocation or plant reconfiguration | ROI اثر: Lower capital expenditure on civil works; preserves asset value through redeployability
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | Bespoke JC5000 حل | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري لائنر زندگي (ابراھيندڙ گرينائيٽ) | 180,000 220,000 ٽين | 260,000 300,000 ٽين | +30% وڌايل خدمت زندگي |
| Power Consumption per Tonne Crushed| ~0.85 kWh/t | ~0.75 kWh/t| ~12% reduction in energy cost |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مکيه اجزاء| ~ 2,000 ڪلاڪ| ~ 2,800 ڪلاڪ| +40% اعتماد ۾ اضافو |
| Total Maintenance Hours per Year شيڊول ٿيل & اڻڄاتل| اندازي مطابق 120150 ڪلاڪ| اندازي مطابق 80100 ڪلاڪ| تائين 33% reduction in labor |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm (51" x 40")
وڌ ۾ وڌ فيڊ سائيز: 1100mm ڪنڊ ڊگھائي (43")
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي & سي ايس ايس): 450 850 ٽين في ڪلاڪ
ڊرائيو پاور جي گهرج: 200 ڪلواٽ (268 ايڇ پي) برقي موٽر
ڪل وزن (صرف کولہو): لڳ ڀڳ 62,000 ڪلو
اهم مواد جي وضاحت:
مکيه فريم: اعلي سطحي اسٽيل پليٽ (Grade S355J2)
Swing Jaw Die: مينگنيز اسٽيل (14% من), موٽڻ لائق
سنسڪرت شافٽ: Forged alloy steel EN24T
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +45°C (13°F کان +113°F)
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to increase primary circuit output by 35% but had limited space for new foundation works. Downtime during installation was also a critical constraint.
حل: Implementation of a modular Bespoke JC5000 jaw crusher on a prefabricated support structure with a lowprofile hopper.
نتيجا: Installation was completed in 40% less time than traditional methods due to simplified foundations. The plant achieved the target throughput increase of 35%, with energy monitoring showing a 9% reduction in specific power consumption compared to the older unit.
لوھ لوھ پروسيسنگ پلانٽ اپ گريڊ
چيلنج: Excessive wear on jaw plates from highly abrasive ore resulted in liner changes every six weeks at significant cost and production loss.
حل: Replacement of an older doubletoggle crusher with the Bespoke JC5000 featuring its boltin wedge system and optimized chamber geometry.
نتيجا: Field data shows jaw plate life extended from an average of six weeks to nine weeks—a 50% improvement—reducing annual liner costs by onethird. The hydraulic adjustment system also allowed operators to compensate for wear more effectively between changes.
7. تجارتي خيالات
The Bespoke JC5000 is offered in three configured tiers:
1. بيس يونٽ ٽائر: Includes core crusher assembly with standard motor drives and basic instrumentation.
2. پلانٽ تيار ٽائر: Integrates matched grizzly feeder product conveyor walkways ladders safety guards motor starters PLC control panel
3. Modular SkidMounted Tier Full semimobile package on a heavyduty skid frame requiring only hookup to power utilities
Optional features include automated lubrication systems dust suppression kits various jaw plate tooth profiles feed chute extensions
Service packages are available from annual inspection plans comprehensive partsandlabor maintenance agreements Extended warranty coverage up five years is offered subject specific operating conditions Financing options including operating lease capital lease loan structures can be structured over terms three seven years align investment cash flow generation
8 FAQ
Q What existing secondary tertiary equipment compatible JC5000?
A The JC5000 designed produce well graded feed material typical cone impact crushers Its discharge setting range gradation curve data provided ensure compatibility your downstream circuit
Q How does hydraulic adjustment system affect daily operation?
A Operators can check adjust crusher setting minutes using remote station reducing need enter equipment area making product size adjustments responsive market demands
Q ڪهڙي عام ليڊ ٽائيم پهچائڻ واري ڪميشن?
A Standard units have lead time months from order confirmation Full modular plants require additional engineering Site commissioning supervised our engineers typically requires five seven working days
Q Are wear spare parts readily available globally?
A Yes standardized components common consumables like jaw plates side liners held regional distribution centers ensuring availability Critical bearing shaft assemblies available under expedited shipping programs
Q Can this crusher integrated into existing automated control system?
A Yes the JC5000 equipped standard Modbus RTU communication protocol allowing integration most SCADA PLC systems monitoring key parameters like power draw hydraulic pressure provide performance data
