Ball Mill Private Label Manufacturer Cheap
1. PAINPOINT driven اوپننگ
Are you managing grinding operations burdened by inconsistent product fineness, زيادتي لائنر پائڻ جي قيمت, and unscheduled maintenance halting your production line? معدني پروسيسنگ ۾, سيمينٽ جي پيداوار, or chemical manufacturing, a suboptimal ball mill directly impacts your bottom line. انهن عام عملياتي چئلينجن تي غور ڪريو:
غير منصوبا بند وقت: Frequent bearing failures or gearbox issues can stop your entire milling circuit for days, گم ٿيل ٿروپٽ ۾ هزارين خرچ.
High Consumable Costs: Rapidly wearing liners and grinding media consume a disproportionate share of your operational budget.
غير متضاد پيس: Fluctuations in particle size distribution compromise downstream process efficiency and final product quality.
توانائي جي گھٽتائي: Older or poorly designed mills draw excessive power per ton of processed material, making energy your largest variable cost.
Is your current equipment delivering predictable performance and a clear return on investment? ڇا ٿيندو هڪ 15% reduction in energy consumption and a 20% extension in liner life mean for your annual operating budget?
2. پيداوار جو جائزو
This product line encompasses robust, costoptimized ball mills for private label manufacturing. These rotating cylindrical shells use cascading steel balls as the grinding medium to reduce material particle size through impact and attrition.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: Crushed ore or raw material is fed into the mill through a trunnion or peripheral inlet.
2. ڪاسڪيڊنگ گرائننگ ايڪشن: جيئن مل جي گردش, lifted grinding balls drop onto the material, achieving size reduction.
3. خارج ٿيڻ & درجه بندي: Ground material exits via discharge grates; it is often sent to a classifier where oversize particles are recirculated for further grinding.
ايپليڪيشن جو دائرو: معدنيات جي گندي يا سڪل پيسڻ لاءِ مثالي, سيمينٽ ڪلينر, silicates, سيرامڪس, and chemicals in small to mediumscale processing plants.
اهم حدون: Not suitable for ultrafine grinding below ~10 microns (requires specialized mills). Primary crushing must be performed upstream to an appropriate feed size.
3. بنيادي خاصيتون
HeavyDuty شيل & لينر | ٽيڪنيڪل بنياد: Highgrade rolled steel shell with boltin replaceable liner system | آپريشنل فائدا: Provides structural integrity for continuous operation and allows for quick liner material swaps (مثال, manganese steel for abrasion resistance, rubber for noise/corrosion reduction) | ROI اثر: Reduces longterm shell maintenance costs and minimizes replacement downtime by up to 30%.
Optimized Drive Assembly | ٽيڪنيڪل بنياد: Girth gear & pinion drive with hightorque motor and fluid coupling | آپريشنل فائدا: Ensures smooth startups under load and reliable power transmission with reduced vibration | ROI اثر: Lowers risk of catastrophic drive failure; فيلڊ ڊيٽا ڏيکاري ٿو a 25% ناڪامي جي وچ ۾ وچولي وقت ۾ بهتري (ايم بي ايف) compared to outdated directdrive systems.
Precision Trunnion/Bearing Design | ٽيڪنيڪل بنياد: Forged steel trunnions mounted on selfaligning roller bearings | آپريشنل فائدا: Supports substantial mill weight with minimal friction, reducing overheating risk and power draw | ROI اثر: توانائي جي استعمال کي گھٽائي ٿو 812% versus older bushing/slide bearing designs and extends bearing service life.
Efficient Discharge System | ٽيڪنيڪل بنياد: Perforated discharge end with slotted grate design | آپريشنل فائدا: Ensures efficient evacuation of ground material while retaining grinding media | ROI اثر: Prevents overgrinding and backpressure, improving throughput consistency by an average of 5%.
Integrated Control Readiness | ٽيڪنيڪل بنياد: Prewired for standard motor starters and equipped with mounting points for temperature & vibration sensors | آپريشنل فائدا: Enables straightforward integration into plant PLC/SCADA systems for operational monitoring | ROI Impact Facilitates predictive maintenance scheduling, preventing unplanned stops.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (داخلي سِطح) | Our Private Label Ball Mill Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو) | ~ 68 مهينا | 911 مهينو | +30% توسيع زندگي |
| مخصوص توانائي واپرائڻ| 1822 kWh/t | 1619 kWh/t| تائين 15% توانائي جو استعمال |
| آپريشنل دستيابي (سالياني) | ~9092%| 9495%| +35% اپٽائم |
| Noise Emission at 1m Distance| 105110 ڊي بي(اي) | <100 ڊي بي(اي)| Improved Workspace Compliance |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: From laboratory/pilotscale (50ايل) to production models up to 10,000L effective volume.
بجلي جي گهرج: موٽر اختيارن مان 15 kW کان 450 ڪلواٽ, compatible with global voltage standards (380V/415V/480V, 50/60هز).
مواد جي وضاحت: Shell constructed from Q235B/SS400 mild steel; اعلي ڪروم اسٽيل ۾ موجود لينر (>16% Cr), مينگنيز اسٽيل, or wearresistant rubber. Grinding media not included but specified for customer application.
جسماني طول و عرض: Customizable lengthtodiameter (ايل/ڊي) ratios from ~1.5:1 جي طرف 2.5:1. تفصيلي بنيادن جي ڊرائنگ مهيا ڪئي وئي.
ماحولياتي آپريٽنگ رينج: Ambient temperature from 20°C to +40°C. Standard seals are suitable for dry dust environments; optional sealing is available for wet process applications.
6. درخواست جا منظر
SmallScale Gold Processing Plant | چيلنج: An artisanal miner cooperative needed to replace a failing, inefficient ball mill that produced inconsistent grind sizes, leading to poor gold recovery (<65%) via cyanidation. High maintenance demands were unsustainable.| حل: Implementation of a midsized private label ball mill with durable manganese liners optimized for their specific ore hardness (Bond Work Index determined). The mill was paired with a simple cyclone classifier in closed circuit.| نتيجا: Achieved a stable grind P80 of 75 مائڪروون. Gold recovery rates improved to over 85%. Mill availability increased by over 20%, allowing predictable production scheduling.
Industrial Mineral Grinding Contractor| چيلنج:A contractor providing toll grinding services faced variable feed materials daily.Needed a flexible,easily maintained ball mill solution that could handle different mineral types without crosscontamination concerns.| حل:A private label ball mill configured with quickchange liner bolts and an internal washdown system.The design prioritized ease of inspection and media charging/discharging.| Results Changeover time between different mineral batches reduced by approximately40%.Operators reported significantly easier cleaning procedures.The unit's reliability became a key selling pointfor their service business.
7.تجارتي خيالات
Our private label ball mill program is structured around transparent value engineering:
قيمت جا درجا: Based on shell size,مواد جي وضاحت,and drive complexity.We offer GoodBetterBest configurations allowing you to select the optimal balance between upfront cost(ڪيپيڪس)and longterm operating expense(اوپيڪس).
معيشت: Standard carbon steel,welded liners,basic drive guard
پروفيشنل: Enhanced alloy liners,belt guard,painted finish
پريميئم: Full instrumentation package,jacketed bearings,custom powder coating
اختياري خاصيتون: متغير فریکوئنسي ڊرائيو(وي ايف ڊي)for speed control,sounddampening enclosures,lubrication نظام,and custom branding/paint schemes are available at additional cost
سروس پيڪيجز:Postinstallation support plans include remote technical assistance,videoguided maintenance training,and priority access to spare parts inventory
فنانسنگ جا اختيار:We work with partner financial institutions who can structure equipment leasing or purchase finance agreements tailoredto commercial buyers
8.FAQ
ق:What level of precrushing is required before feeding material into this ball mill?
A For efficient operation,the maximum feed size should not exceed approximately80%of the feed opening diameter.Typically,a feed crushedto 25mm(1 انچ)or finer is recommended.Consult our engineersfor your specific application
Q Can this ball mill be integrated into my existing wet or dry grinding circuit?
A Yes These mills are engineered as modular units.They include standard flangesand connection points making them compatiblewith most common slurry pumps cyclones air classifiersand conveyor systems.Previous installation schematics will help confirm compatibility
Q What is the typical lead time from order placementto delivery?
A Lead times vary based on model complexityand customization.For standard configurations within our Professional tier lead times average between12and16 weeks exworks
Q Are spare parts readily available given thisisaprivatelabel product?
A Absolutely We maintaina comprehensiveinventoryof all critical wear parts includingliners gears pinionsand bearing assemblies Parts are shipped againstyour unique serial number ensuring correct fitment
Q Do you provide support formill commissioningand operator training?
A Yes We offer optional onsite commissioning services conductedby our field engineers This includes alignment checks load testingand basic operational trainingfor your crew Remote guidanceis also available via video call
Q How does the pricing compareto branded OEM equipment?
A By focusingon core engineering efficiencyand offeringa streamlined selection we typically delivera30%50%cost advantageover fully branded equivalents while maintainingperformancein key reliability metrics This allows youto investthe savings elsewhereor improveyour own margin structure
