Ball Mill Company Wholesale Price
1. PAINPOINT driven اوپننگ
Are you managing grinding operations where inconsistent product fineness leads to downstream processing issues and product rejections? Are unplanned maintenance shutdowns for liner changes or bearing failures disrupting your production schedule and inflating operational costs? Is your current ball mill consuming excessive energy per ton of processed material, توهان جي منافعي جي مارجن کي ختم ڪرڻ? Do you face challenges with material handling, where feed size limitations or discharge inefficiencies create bottlenecks in your circuit?
اهي معمولي غير موثر نه آهن; they are direct hits to your plant’s throughput, operational budget, ۽ هيٺئين لائن. بنيادي سوال آهي: how do you achieve precise particle size control while maximizing mechanical reliability and minimizing total cost of ownership in your grinding circuit? The answer lies in selecting a ball mill engineered not just to rotate, پر بهتر ڪرڻ لاء.
2. پيداوار جو جائزو
This product description details our advanced بال مل solutions for industrial mineral processing and comminution. مسلسل لاء انجنيئر, heavyduty operation, this equipment is designed to reduce material from a coarse feed size to a finely ground product through impact and attrition.
آپريشنل ڪم فلو:
1. Controlled Feeding: Raw or crushed material is fed into the mill’s inlet trunnion at a regulated rate.
2. Grinding Chamber Action: The rotation of the mill lifts the grinding media (فولاد جا گولا) and ore charge. Cascading and cataracting action within the cylindrical shell achieves size reduction.
3. Particle Size Refinement: Repeated impact fractures particles; finer grinding occurs through attrition as layers of material slide against each other.
4. خارج ٿيڻ & درجه بندي: Ground material exits via the discharge trunnion, typically flowing to a classification system (مثال, سائيڪلون). Oversize material is returned for regrinding.
ايپليڪيشن جو دائرو: مٽيءَ جو گندو يا سڪل پيس, سيمينٽ ڪلينر, چونا پٿر, and other industrial minerals in open or closed circuits.
اهم حدون: خاص سرڪٽ ڊيزائن کان سواءِ ~ 20 مائڪرون کان هيٺ الٽرا فائن پيس ڪرڻ لاءِ مناسب ناهي. Efficiency drops significantly with improper feed size distribution or incorrect media charge.
3. بنيادي خاصيتون
ترقي يافته لائنر سسٽم | ٽيڪنيڪل بنياد: Highchrome alloy steel with engineered lifter profile | آپريشنل فائدا: Reduces liner wear rates by up to 40%, خدمت جي وقفن کي وڌايو, maintains optimal charge trajectory for consistent grinding efficiency | ROI اثر: Lowers maintenance labor and parts costs, increases annual available operating hours
ذھني ڊرائيو & بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Girth gear dualpinion drive with hydrodynamic slide shoe bearings | آپريشنل فائدا: مڪمل لوڊ هيٺ هموار شروعات فراهم ڪري ٿي, eliminates risk of trunnion bearing seizure, مشيني دٻاء گھٽائي ٿو | ROI اثر: Minimizes risk of catastrophic drive failure and associated weeks of downtime
اصلاح ٿيل چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Computational Fluid Dynamics (سي ايف ڊي) modeled discharge diaphragm & grate design | آپريشنل فائدا: Ensures efficient evacuation of ground product, prevents overgrinding and backpressure | ROI اثر: Improves specific throughput (tons/hour/kW) by facilitating faster material transport
مربوط حالتن جي نگراني | ٽيڪنيڪل بنياد: وائبريشن لاءِ ايمبيڊڊ سينسر, گرمي پد, ۽ صوتي اخراج | آپريشنل فائدا: Enables predictive maintenance by identifying irregular bearing wear or liner failure before it causes stoppage | ROI اثر: بحالي کي رد عمل کان منصوبابندي ۾ تبديل ڪري ٿو, protecting production targets
ماڊلر اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Standardized flange connections and sectionalized liner plates | آپريشنل فائدا: Significantly reduces replacement time for wear parts during planned outages | ROI اثر: Cuts downtime duration by up to 30% لينر جي تبديلين دوران, accelerating return to production
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي بال مل حل | دستاويزي فائدو |
| : | : | : | : |
| لائنر سروس زندگي (اباڻڻ وارو اٽو) | 46 مهينا | 810 مهينا | +67% سڌارو |
| مخصوص توانائي واپرائڻ (kWh/t) | معدنيات جي لحاظ کان مختلف آهي; بيس لائين = 100% | Optimized design reduces baseline consumption| 512% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ڊرائيو سسٽم) | ~ 18 مهينا (رد عمل جي سار سنڀال)| >36 مهينا (اڳڪٿي جي نگراني سان)| +100% سڌارو |
| Planned Liner Change Downtime (ڪلاڪ)| 7296 hours for full change| 4860 hours with modular design| ~ 35٪ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: پائلٽ اسڪيل کان (0.5 ٽي پي ايڇ) وڏي پيداوار ملن کان وڌيڪ 150 ٽي پي ايڇ.
بجلي جي گهرج: کان 75 kW کان مٿي 10 ميگاواٽ; configurable for highvoltage motor supply (مثال, 3.3 kV, 6.6 kV).
مواد جي وضاحت: ويلڊڊ رولڊ اسٽيل پليٽ مان ٺهيل شيل (گھٽ ۾ گھٽ Q345B). Critical wear components utilize highchrome cast iron (>18% Cr). Girth gear precision machined from forged alloy steel.
جسماني طول و عرض: قطر 1.8m کان 5.5m کان مٿي; lengths variable based on L/D ratio requirements (عام طور تي 1.5:1 جي طرف 2.5:1).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Bearing lubrication systems include heating/cooling circuits as required.
6. درخواست جا منظر
ڪاپر ڪنسٽرٽر پلانٽ توسيع چيلنج:| Required a 25% throughput increase without expanding footprint or compromising grind size (P80 of 150µm). Existing mills were bottlenecked.| حل:| Installation of two highefficiency ball mills with optimized chamber geometry and highpower density drives.| نتيجا:| حاصل ڪيو a 28% increase in circuit throughput while maintaining target grind size. مخصوص توانائي واپرائڻ جي ذريعي بهتر 8%, validating the efficiency gains.
Industrial Minerals Producer Challenge:| Frequent diaphragm clogging and inconsistent discharge led to unstable cyclone feed density and poor classification efficiency.| حل:| Retrofitted existing ball mills with our proprietary gratedischarge system designed for highclay content material.| نتيجا:| Discharge stability improved dramatically. Cyclone feed density variation reduced by over 70%, leading to a more stable closedcircuit operation and a more consistent final product.
7. تجارتي خيالات
Our ball mill pricing is structured around core capacity and configuration:
ٽائر اي (معياري ڊيوٽي): For less abrasive materials; offers robust performance with standard liner materials.
ٽائر بي (ڳري ڊيوٽي): For highly abrasive ores; includes premium liner systems, enhanced bearing packages, and basic condition monitoring.
ٽائر سي (ProcessOptimized):) Fully customized solutions featuring advanced instrumentation, premium drives, and process guarantee support.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم, advanced process control interfaces, and custom coating/painting for harsh environments.
We offer comprehensive service packages from basic commissioning support to full multiyear maintenance agreements with guaranteed parts availability.
Financing options include capital purchase with tiered payment plans or longterm leasing structures designed to align with your project's cash flow profile.
8.FAQ
1.ق:What information is needed to specify the correct ball mill for our application?
A.We require your target throughput (ٽي پي ايڇ), فيڊ جي سائز جي تقسيم (F80), desired product fineness (پي 80), ore work index/Bond data,and whether operation will be wet or dry.This allows us to model the correct mill dimensions,motor power,and internal configuration.
2.Q.Can this ball mill be integrated into our existing grinding circuit with different OEM equipment?
A Yes.All electrical interfaces(PLC/DCS)and mechanical connections(کاڌ خوراڪ,pump sumps)are designedto industry standards.Field data shows successful integration is standard practice when proper preinstallation engineering reviews are conducted
3.Q.What is the typical lead time from order placementto commissioning?
A Lead times varyby siz eand complexity.For standard heavyduty designsin common capacity rangeslead times are typically69 months.Customprocessoptimized solutions may require1012 months.Detailed schedulesare providedwith project quotation
4.Q.How doesyour solution address the total costof ownership(ٽي سي او)?
A Our design philosophy prioritizes reliabilityand energy efficiency—the two largest contributors t oTCO.The extendedliner life reducedenergy consumptionand predictive monitoringcapabilities directly loweroperatingcosts amortizedoverthemill'slifespan which often exceeds25 years
5.Q.Are ڪارڪردگي جي ضمانت ڏني وئي آهي?
A Yes.For Tier C ProcessOptimized solutions we offerguaranteeson throughput capacityand specific energy consumptionbasedon agreedupon ore testworkand process parametersThese are contractually defined
6.Q.What trainingis providedfor our operationsand maintenanceteams?
A We provide comprehensive training covering safe operational procedures routine maintenance checks troubleshooting guidesand detailed instructionon usingany conditionmonitoring systemsThis trainingis conductedduring commissioning
7.Q.Whatisthe policyon spare parts availability?
A We maintaina global inventoryof criticalwear partsand componentsfora minimumof15 yearsaftermill installationGuaranteedparts dispatchtimesare availablethroughour serviceagreements
