500 Tph Gold Mining Washing Plant Producers Procurement
1. PAINPOINT driven اوپننگ
سون جي وصولي جي عملن کي ماپڻ 500 Tph مختلف چئلينج پيش ڪري ٿو جيڪي سڌي طرح منافعي تي اثر انداز ڪن ٿا. نامناسب فيڊ جي شرح, اعلي پاڻي واپرائڻ, and excessive downtime for maintenance can erode margins. ڇا توهان انهن مسئلن کي منهن ڏئي رهيا آهيو?
ذريعي رڪاوٽون: Can your washing and scrubbing plant maintain a consistent 500 Tph feed without becoming a processing bottleneck, leading to pileup and lost production time?
اعلي آپريشنل خرچ: Are you managing escalating costs from water procurement, recycling system complexity, and highenergy consumption in your material handling and separation processes?
وصولي نقصان: Is inefficient scrubbing or claybound material causing precious gold fines to be lost to tailings, directly reducing your overall yield?
اڻ شيڊول بند وقت: Are frequent mechanical failures in scrubbers, اسڪرين, or pumps causing unpredictable stoppages, making production targets unreliable?
هڪ مضبوط 500 Tph gold mining washing plant is engineered to address these exact operational challenges.
2. پيداوار جو جائزو
This product is a highcapacity, modular washing plant designed for alluvial and eluvial gold deposits. Its primary function is to liberate gold from claybound gravels and efficiently separate valuable material from waste through scrubbing, اسڪريننگ, ۽ ڪشش ثقل ڪنسنٽريشن.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & ڇڪڻ: رنوفمين (روم) material is fed into a heavyduty trommel or scrubber, where intense agitation breaks down clays and cemented aggregates.
2. ماپڻ & درجه بندي: The disaggregated material passes over vibrating screens, separating +2mm to +10mm (سائيٽ جي مخصوص) وڏو ڪرڻ (برباد پٿر) from the valuable undersize fraction.
3. توجهه & بحالي: The undersize slurry is routed to primary gravity concentrators (مثال, سلائيس, جيگس) for initial gold recovery. Tailings may pass through secondary scavenging units.
4. پاڻي جو انتظام & ٽنگون: Process water is clarified in a settling system for recirculation, minimizing fresh water intake. Waste streams are managed for responsible disposal.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for largescale alluvial/eluvial operations, placer deposits, and weathered conglomerates where clay removal is essential prior to cyanidation or further processing.
حدون: Not suitable for hard rock lode deposits without prior crushing. Performance is highly dependent on feed material characteristics (مٽي جو مواد, plasticity, rock size).
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Hightorque drum with internal lifters | آپريشنل فائدا: Ensures complete disintegration of clay agglomerates and cemented gravels at full 500 Tph feed rate | ROI اثر: Maximizes gold liberation from the start, reducing losses to tailings and improving overall recovery rate.
ماڊلر وائبريٽنگ اسڪرين ڊيڪ | ٽيڪنيڪل بنياد: Multistage screening with replaceable polyurethane panels | آپريشنل فائدا: Provides precise size classification under high load; panels resist blinding and wear | ROI اثر: Reduces screen replacement frequency by up to 40% versus standard rubber panels, حصن جي فهرستن جي قيمتن کي گھٽائڻ ۽ سار سنڀال جو وقت.
انٽيگريڊ واٽر ريسائڪلنگ سسٽم | ٽيڪنيڪل بنياد: Multicompartment settling tanks with flocculant dosing | آپريشنل فائدا: تائين بحال ڪري ٿو 85% فوري طور تي ٻيهر استعمال لاء پاڻي جو عمل | ROI اثر: Cuts freshwater procurement and pumping costs significantly; reduces environmental footprint and licensing complexity.
مرڪزي گريس & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated manifold delivering grease to all critical bearings | آپريشنل فائدا: Ensures optimal bearing life on scrubber trommel rollers screen vibrators under highload conditions | ROI اثر: Prevents catastrophic bearing failures extends component service intervals by approximately 30% reducing unscheduled stoppages.
PLC جي بنياد تي ڪنٽرول & مانيٽرنگ پينل | ٽيڪنيڪل بنياد: Programmable Logic Controller with touchscreen HMI displaying motor loads feed rates amp draws | آپريشنل فائدا: Gives operators realtime visibility into plant performance enabling quick adjustments fault diagnosis | ROI اثر: Optimizes power consumption allows predictive maintenance scheduling improves overall operational efficiency.
QuickDisconnect Module Couplings | ٽيڪنيڪل بنياد: Standardized flanges pipe connections between scrubber screen pump modules | آپريشنل فائدا: Enables rapid reconfiguration or module replacement during planned maintenance or site relocation | ROI اثر: Reduces plant recommissioning time by days during moves directly increasing productive uptime.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 ٽي پي ٻوٽا | Our Washing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| پاڻي واپرائڻ (m³/ٽن) | 3.0 4.0 m³/tonne processed| ≤ 2.5 m³/tonne processed| Up to ~38% reduction |
| ھدف جي دستيابي (مقرر ڪيل وقت) |>90% |>95% |>5 سيڪڙو پوائنٽون |
| مٽي ورهائڻ جي ڪارڪردگي (for medium plasticity) |>85% |>95% |>10 سيڪڙو پوائنٽون |
| لڏپلاڻ & Reassembly Time (for modular plants)| ~1421 days| ~710 days| ~50% تيز |
| مخصوص توانائي واپرائڻ (kWh/tonne)| وڏي پيماني تي مختلف آهي; optimized design can reduce by ~1520% versus nonintegrated systems.| |
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: 500 ٽين في ڪلاڪ (ٽي پي ايڇ), design allows for peak feeds of up to 550 ٽي پي ايڇ.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 650800 kW dependent on configuration voltage supplied at client specification (مثال, 11kV /50Hz).
مواد جي وضاحت: Abrasionresistant اسٽيل (AR400) in chutes hoppers; Highdensity polyurethane on screen decks launders; Certified wearresistant piping.
جسماني طول و عرض (ماڊلر): اسڪربر ماڊل (~12m L x 4m W x 4m H); اسڪريننگ ماڊل (~10m L x 4m W x 4m H). Overall footprint varies with layout.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +50°C dust suppression systems standard can be configured for highaltitude operation.
6. درخواست جا منظر
ويسٽ آفريڪي ايلويل گولڊ آپريشن
Challenge A major operation faced severe claybinding in its deposit causing existing rotary scrubbers to “log” frequently reducing effective throughput below 96%. Plant sustained consistent >480 Tph throughput annual gold recovery increased by an estimated >8% due to improved liberation reduced oversize losses.
ڏکڻ اوڀر ايشيائي وڏي پيماني تي پلاسر مائن
Challenge Extremely high freshwater costs remote location required minimal water usage frequent cyclone blockages caused excessive maintenance downtime.
Solution A complete washing plant featuring an advanced multistage settling system with automated flocculant dosing highly accessible cyclone cluster design.
Results Freshwater consumption reduced by over >70%. Cyclone maintenance intervals extended from weekly monthly availability of the washing section increased >92%.
7. تجارتي خيالات
قيمت جا درجا: Capital cost varies based on scope:
Base Tier Includes core scrubber screening deck primary recovery sluices basic control system
Enhanced Tier Adds secondary gravity scavenging advanced PLC control automated lubrication
FullCircuit Tier Includes complete water recycling/tailings management system turnkey commissioning support
اختياري خاصيتون: Diesel power modules remote monitoring telemetry dust encapsulation covers specific oretesting package
Service Packages Annual inspection parts kitting programs guaranteed critical parts availability (<48hr dispatch) onsite technician support contracts
Financing Options Equipment leasing structures operating lease agreements project financing facilitation through partner institutions
8. FAQ
What feed size can the plant handle? The standard configuration accepts ROM material up to approximately <250mm optimal feed size is <150mm For larger material a grizzly or primary scalping unit is recommended
How does the plant handle variations in clay content? The scrubber module’s drive system is designed with variable speed control allowing operators adjust retention time drum speed based realtime feed characteristics maintain optimal breakdown
What are the typical installation requirements? A level prepared pad adequate foundations utilities connections The modular design allows phased installation We provide detailed foundation general arrangement drawings part of engineering package
ڇا اسپيئر پارٽس آساني سان دستياب آهن? Yes Critical wear parts common mechanical components are standardized held global stock Strategic partners maintain regional warehouses ensure supply chain reliability
Can this plant be integrated with existing downstream processes? Yes The plant designed as standalone circuit can be configured discharge concentrated slurry directly into your existing cyanidation circuit leach tanks simply pass upgraded concentrate further processing
