500 Tph Gold Mining Washing Plant ODM Manufacturer Affordable
1. PAINPOINT driven اوپننگ
Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. انهن عام چئلينجن تي غور ڪريو:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
سار سنڀال لاءِ اضافي وقت: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, خاص طور تي ريموٽ سائيٽن ۾.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.
Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, continuous operation.
2. پيداوار جو جائزو
جي 500 Tph Gold Mining Washing Plant is a complete, پرائمري ڌوئڻ لاء ٺهيل ماڊل پروسيسنگ سسٽم, ڇڪڻ, اسڪريننگ, and gravity concentration of alluvial and eluvial deposits. اهو خام بدلائي ٿو, excavated feed into concentrated heavy mineral sands ready for final gold extraction.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & ڇڪڻ: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. ماپڻ & درجه بندي: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (ترتيب ڏيڻ جي قابل) وڏو ڪرڻ (قبرون) from the valuable fines fraction.
3. Slurry Distribution & ڪشش ثقل ڪنسنٽريشن: ننڍي سائيز جي slurry, آزاد ٿيل سون تي مشتمل, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. ٽائلنگ جو انتظام & پاڻي سنڀالڻ: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for largescale placer/alluvial gold operations, river dredging projects, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
حدون: سخت پٿر لاء مناسب ناهي (لوڊ) ore requiring crushing or chemical (cyanide) پروسيسنگ. Feed material size is typically limited to under 250mm.
3. بنيادي خاصيتون
HeavyDuty Scrubber | ٽيڪنيڪل بنياد: Hightorque gear drive with internal lifters | آپريشنل فائدا: Ensures thorough disintegration of claybound aggregates without bogging down | ROI اثر: جي ڊيزائن throughput کي برقرار رکي ٿو 500 Tph even with difficult feed material, preventing costly slowdowns.
Precision Vibrating Screen | ٽيڪنيڪل بنياد: Multistage deck with adjustable screen panels | آپريشنل فائدا: Provides accurate particle size separation critical for efficient downstream concentration | ROI اثر: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.
Advanced Centrifugal Concentrator Bank | ٽيڪنيڪل بنياد: Continuous bowl rotation with fluidized bed recovery process | آپريشنل فائدا: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | ROI اثر: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural steel skids with integrated walkways | آپريشنل فائدا: Dramatically reduces onsite installation time and civil works cost | ROI اثر: Plant commissioning can be achieved in weeks versus months, وقت جي پيداوار کي تيز ڪرڻ.
Intelligent Water Circulation System | ٽيڪنيڪل بنياد: Closedloop design with settling ponds and pump sumps | آپريشنل فائدا: تائين تازو پاڻي جي استعمال کي گھٽائي ٿو 80% compared to openloop systems | ROI اثر: Lowers operational costs significantly and simplifies permitting in watersensitive regions.
Abrasion Resistant استر پيڪيج | ٽيڪنيڪل بنياد: Highchrome or urethane liners at all critical wear points | آپريشنل فائدا: Extends component life in highly abrasive environments | ROI اثر: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.
Centralized Control Panel | ٽيڪنيڪل بنياد: PLCbased monitoring with motor start/stop and fault diagnostics | آپريشنل فائدا: Allows a single operator to monitor and control the entire washing process from one location | ROI اثر: Lowers labor requirements and improves response time to any process anomalies.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 Tph Plant) | اسان جي 500 Tph گولڊ مائننگ واشنگ پلانٽ حل | فائدو (% سڌارو) |
|||||
| سٺي سون جي وصولي جي شرح | 92% 95% | مسلسل >98% | +3% جي طرف +6% بحالي |
| Average Water Consumption | ~1500 m³/ڏينهن | ~800 m³/day (closedloop system) | ~47% Reduction |
| منصوبابندي ڪيل سار سنڀال جو وقفو| Every 400500 ڪم جا ڪلاڪ | Every 750 ڪم جا ڪلاڪ | +50% اپٽائم |
| تنصيب & ڪم ڪرڻ جو وقت (پهچائڻ کان) | 1216 هفتا | 68 هفتا | ~50% تيز |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ), variable based on feed density.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 680 ڪلواٽ. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
مواد جي وضاحت: بنيادي ڍانچي ASTM A36 ڪاربان اسٽيل; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
جسماني طول و عرض (ماڊلر): Approximate footprint of fully assembled plant is 45m (ايل) x 22m (ڊبليو) x 12m (ايڇ). Ships as preassembled skid modules.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression and noise enclosures available as options.
6. درخواست جا منظر
LargeScale Alluvial Mine Expansion
Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 مهينا.
ReTreatment of Old Tailings Dams
Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.
7. تجارتي خيالات
Our solutions are offered under clear commercial frameworks designed for project budgeting:
قيمت جا درجا
Base Plant Package includes core modules for scrubbing,اسڪريننگ,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,۽ آپريٽر ٽريننگ
اختياري خاصيتون
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems
سروس پيڪيجز
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning
فنانسنگ جا اختيار
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms
8.FAQ
What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry
How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance
Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable
Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided
Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects
Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits
How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation
