500 Tph Gold Mining Washing Plant Maker Factory Price
1. PAINPOINT driven اوپننگ
Are you scaling your alluvial or hard rock gold operation and finding your recovery process is the bottleneck? انتظام a 500 TPH feed rate presents distinct challenges that directly impact profitability. عام آپريشنل رڪاوٽون شامل آهن:
غير متضاد وصولي جي شرح: Inefficient scrubbing and screening of claybound materials can lead to significant gold losses in the fines, سڌي طرح آمدني گھٽائڻ.
ضرورت کان وڌيڪ بند وقت & سار سنڀال: Poorly constructed trommels and scrubbers require frequent liner changes and repairs, halting your entire processing line for costly, unplanned maintenance.
تيز پاڻي & بجلي جو استعمال: Inefficient pump systems and drive mechanisms inflate operational expenses, eroding margins in waterscarce or remote sites.
Difficulty Handling Variable Feed: Plant performance suffers when feed material consistency changes, causing blockages, reduced throughput, and manual intervention.
Is your current washing plant capable of sustaining 500 TPH with predictable operating costs and maximum recovery? The solution requires robust engineering focused on throughput reliability.
2. پيداوار جو جائزو
جي 500 Tph Gold Mining Washing Plant is a heavyduty, modular processing system designed for highvolume alluvial and eluvial deposits. Its primary function is to liberate gold from clay, بجری, and ore through aggressive scrubbing, precise size classification, and efficient concentration.
آپريشنل ڪم فلو:
1. Primary Feed & Scrubbing: Runofmine material is fed into a robust trommel scrubber, where lifters and highpressure water jets break down clays and agglomerates.
2. سائز جي درجه بندي: The trommel screen separates material into oversize (فضول), midsize (for secondary scrubbing or direct concentration), and undersize (slimes).
3. ثانوي پروسيسنگ & توجهه: Correctly sized ore reports to vibrating decks or jigs for primary gravity concentration, while midsize material may undergo further attrition in a scrubber barrel.
4. ٽائلنگ جو انتظام & Water Handling: Efficient slurry pumps transfer tailings, while water recirculation systems are integrated to minimize fresh water consumption.
ايپليڪيشن جو دائرو: Ideal for largescale placer mining operations, alluvial gold projects, and eluvial deposits with high clay content. It is engineered as a central component for greenfield projects or expansion upgrades.
حدون: This plant is not designed for primary hard rock crushing or fine chemical leaching processes. Optimal performance requires adequate feed preparation (حجم جي گھٽتائي) and a consistent water supply.
3. بنيادي خاصيتون
HeavyDuty Trommel Scrubber | ٽيڪنيڪل بنياد: Abrasionresistant steel construction with reinforced lifters and replaceable screen sections | آپريشنل فائدا: Sustained abrasive action with minimal deformation; screen sections can be replaced individually without dismantling the entire drum | ROI اثر: Reduces annual liner replacement downtime by up to 60%, maintaining design throughput.
HighEfficiency Slurry Pump System | ٽيڪنيڪل بنياد: Centrifugal pumps with oversized impellers and wearresistant liners designed for highsolids content | آپريشنل فائدا: Maintains consistent flow rates with variable feed density; reduces cavitation and clogging incidents | ROI اثر: Lowers power consumption per ton processed by an estimated 1520% compared to standard pump arrays.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Preassembled modules with integrated walkways, electrical cabinets, and piping | آپريشنل فائدا: Dramatically reduces onsite installation time and civil works; simplifies future relocation or expansion | ROI اثر: Can cut field commissioning time by up to 40%, accelerating timetoproduction.
Advanced Water Recycling Circuit | ٽيڪنيڪل بنياد: Multistage settling ponds/cyclone system integrated with the plant design to clarify process water | آپريشنل فائدا: تائين Recycles 85% پاڻي جي پروسيسنگ; reduces fresh water intake requirements significantly | ROI اثر: Critical for operations in arid regions; lowers water procurement costs and environmental licensing complexity.
ذھني ڊرائيو & ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊيز) on major motors paired with a centralized PLC monitoring pressure, flow, and amp draw | آپريشنل فائدا: Allows operators to finetune the plant for varying feed conditions; provides early warning diagnostics for maintenance | ROI اثر: Prevents catastrophic drive failures; optimizes power use across load cycles.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 TPH پلانٽس | اسان جي 500 Tph گولڊ مائننگ واشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| سالياني دستيابي | 8588% (رٿيل & غير منصوبا بند وقت) | 92%+ (based on field data from installed units) | +58% اپ ٽائم |
| Trommel Screen Life| 34 months in abrasive feeds| 68 مهينا with proprietary liner configuration| +100% lifespan |
| پاڻي جو استعمال في ٽين| ~3 cubic meters/ton processed| ~1.8 cubic meters/ton processed via closedloop design| 40% usage |
| تنصيب & ڪم ڪرڻ جو وقت| 1216 weeks on site| 68 هفتا with pretested skid modules| 50% مدو |
| Recovery Efficiency (Averaged)| انتهائي متغير; اڪثر 94% across 10mm fraction per internal audits| +4%+ recovery yield |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ) of nominal feed (مواد جي کثافت تي منحصر آهي).
بجلي جي گهرج: لڳ ڀڳ. 750900 ڪلواٽ ڳنڍيل لوڊ. Primary voltage: 1000V or 3300V/50Hz or 60Hz.
مواد جي وضاحت:
Trommel Drum: Highabrasion steel (HARDOX® or equivalent).
اڏاوتي فريم: Heavyduty carbon steel with corrosion protection.
Pump Liners & Impellers: هاء ڪروم کاسٽ لوهه.
جسماني طول و عرض (ماڊلر):
Scrubber Module: L22m x W6m x H8m.
Pump & Control Module: L12m x W4m x H5m.
Approximate total shipping weight: ~180 metric tons.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression systems are standard.
6. درخواست جا منظر
ويسٽ آفريڪي ايلويل گولڊ آپريشن
Challenge A major contractor needed to process highly claybound gravels at a sustained rate of over 450 TPH but faced constant screen blinding and pump overloads from their existing setup.
Solution Implementation of our customconfigured washing plant featuring an extended residence time scrubber module and dewatering cyclones ahead of the pumps.
Results Screen blinding was eliminated. The plant consistently processes 480+ TPH with measured recovery efficiency of 95.2%. Pump maintenance intervals extended from weekly to quarterly.
Southeast Asian LargeScale Placer Mine
Challenge Expanding an existing operation required doubling throughput without doubling the footprint or fresh water license allocation.
Solution A twinscrubber configuration sharing a centralized water recycling circuit was installed as an expansion module alongside their existing infrastructure.
Results Throughput increased by over 90%. Fresh water consumption increased by only 15%, staying within permit limits due to the advanced recycling system’s >80% ڪارڪردگي.
Australian Eluvial Project
Challenge Remote site logistics demanded minimized onsite assembly work due to limited skilled labor availability.
Solution A fully skidmounted washing plant was preassembled at our factory into three major modules before shipment.
Results Onsite mechanical installation was completed in under seven weeks—30% faster than traditional methods—allowing production commencement ahead of schedule.
7. تجارتي خيالات
Our pricing structure reflects build quality aimed at minimizing lifecycle cost rather than initial capital outlay alone.
قيمت جا درجا:
Base Configuration Includes core trommel scrubber module, basic slurry pumps, starter panels). Price upon request based on final specification.
Optimized Configuration Most common selection includes VFD drives on key motors enhanced PLC control system advanced water management package). Offers the strongest balance of capex vs opex savings
Turnkey Premium Configuration Fully modularized including integrated power generation fuel storage settling ponds operator cabins). Designed for remote greenfield sites
Optional Features Secondary concentration units like centrifugal concentrators automated sampling systems remote monitoring telemetry additional spare parts packages
Service Packages Annual inspection contracts critical spares holding agreements onsite operator training programs
Financing Options We work with international export credit agencies project finance groups equipment leasing companies
FAQ
What are the primary factors that determine actual throughput?
Actual throughput depends on material density clay content required retention time for effective scrubbing Field data shows most operations achieve between 10+ of rated capacity based on these variables
Can this plant be integrated into an existing processing circuit?
Yes The modular design allows it to function as either a standalone unit or as an upgrade replacement for an underperforming scrubbing section Integration points are engineered during the design phase
What is the expected lead time from order placement?
For standard configurations lead time is typically between months depending on current factory load Longlead items like specialized drives are identified early
How does your company support installation?
We provide detailed foundation drawings comprehensive installation manuals Onsite supervision by our commissioning engineers is available as part of our service packages ensuring correct setup
What guarantees are provided?
We offer a month warranty against defects in materials workmanship Performance guarantees regarding capacity power consumption are established during project engineering based on your specific feed sample analysis
