500 Tph Gold Mining Washing Plant Importer Sample
ايڇ 1: 500 TPH گولڊ مائننگ واشنگ پلانٽ: هاء وولوم لاء انجنيئر, اعلي بحالي آپريشن
PAINPOINT driven اوپننگ
Scaling alluvial or eluvial gold operations to 500 TPH الڳ آپريشنل ۽ مالي چئلينج متعارف ڪرايو. Inefficient material handling at this volume directly erodes profit margins. ڇا توهان تجربو ڪري رهيا آهيو:
High Losses in Fines Gold: Inadequate scrubbing and classification can lead to significant gold losses in fine particles, with industry estimates suggesting unrecoverable losses of 515% in poorly configured plants.
Unscheduled Downtime from Blockages: Heavy clay content can blind screens and clog sluices, halting your entire processing line for hours, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
اضافي پاڻي ۽ بجلي جو استعمال: Inefficient pump systems and oversized components not meeting their duty cycle can inflate operational expenses by 2030%, negating the benefits of high throughput.
نامناسب فيڊ گريڊ هينڊلنگ: A plant that cannot effectively handle fluctuations in feed material—from loose gravel to cemented conglomerates—creates bottlenecks and unstable recovery rates.
The central question for a plant manager is: توهان ڪيئن حاصل ڪندا قابل اعتماد, موثر, and profitable gold recovery at a 500tonperhour scale without compromising on recovery percentage or operational stability?
پيداوار جو جائزو
جي 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ مڪمل آهي, modular processing system designed for the continuous recovery of placer and alluvial gold. اهو مضبوط اسڪربنگ کي ضم ڪري ٿو, درست درجه بندي, and efficient concentration into a single, coordinated flow.
آپريشنل ڪم فلو:
1. پرائمري اسڪربنگ & Disaggregation: Feed material is aggressively scrubbed in a largediameter trommel or scrubber to break down clays and cemented aggregates.
2. سائز جي درجه بندي: The discharged slurry is screened to separate oversize waste rock (+10mm کان +75mm تائين, جمع تي منحصر آهي). The undersize fraction reports to the concentration circuit.
3. پرائمري ڪنسنٽريشن: A series of sluices or jigs capture the majority of liberated gold from the screened slurry.
4. ثانوي بحالي & ٽائلنگ جو انتظام: Fine gold recovery units (مثال, centrifugal concentrators) may be employed for scavenging, with clarified water recirculated to minimize consumption.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Largescale alluvial/placer deposits, مٽيءَ جي مواد سان ڀريل ذخيرا, riverine operations requiring highvolume processing.
لاءِ مناسب: Projects with consistent feed material over a defined particle size range (عام طور تي 100mm).
حدون: سخت پٿر لاء ٺهيل نه آهي (لوڊ) ore requiring crushing and chemical leaching. Performance is contingent on proper feed preparation (removal of oversized boulders) and consistent water supply.
بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Hightorque drum with internal lifters | آپريشنل فائدا: Effectively breaks apart tough clays and cemented gravels that can blind downstream screens | ROI اثر: Reduces prescreening downtime by up to 40%, ensuring consistent feed to recovery units.
MultiStage Vibrating Screening Deck | ٽيڪنيڪل بنياد: Cascading screen panels with varied aperture sizes | آپريشنل فائدا: Provides precise particle size separation, ensuring optimal sizing for gravity concentration equipment | ROI اثر: Improves overall recovery efficiency by ensuring material is correctly sized, reducing gold loss to misplaced size fractions.
LowPressure, HighVolume Pump System | ٽيڪنيڪل بنياد: Engineered hydraulic profiles matched to slurry density | آپريشنل فائدا: Maintains consistent slurry flow with minimal turbulence that can disrupt fine gold settling | ROI اثر: Cuts power consumption for slurry movement by an estimated 1525% compared to standard industrial pumps.
Modular BoltTogether Construction | ٽيڪنيڪل بنياد: Preengineered structural steel components | آپريشنل فائدا: Enables faster onsite assembly and future plant reconfiguration or relocation | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 30%, lowering initial labor costs and accelerating timetoproduction.
Integrated Water Reticulation & Settling System | ٽيڪنيڪل بنياد: Clarification tanks and weir design for sediment control | آپريشنل فائدا: Maximizes water recycling (تائين 90% recirculation possible), reducing fresh water demand significantly | ROI اثر: Lowers environmental licensing complexity and cuts water procurement costs in remote sites.
Centralized Grease Bank Lubrication System | ٽيڪنيڪل بنياد: Automated delivery lines to key bearing points | آپريشنل فائدا: Ensures critical components receive scheduled lubrication without manual intervention during operation | ROI اثر: سراسري طور تي برداشت واري زندگي کي وڌايو 35%, preventing costly unplanned failures.
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard for HighCapacity Plants | هي 500 TPH واشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| مٽيءَ جي ٽٽڻ جو وقت (for tough feeds) | Requires presoaking or multiple passes (~45 mins)
| سٺي سون جي بحالي (<0.5ايم ايم) ڪارڪردگي
| پاڻي جو استعمال في ٽين پروسيس ٿيل
| آن سائيٽ اسيمبلي جو وقت (modular plants)
ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (variable based on feed density and clay content).
بجلي جي گهرج: لڳ ڀڳ. 750900 kVA ڪل ڳنڍيل لوڊ. Configured for heavyduty diesel generators or grid connection.
اهم مواد جي وضاحت:
ڇڪڻ وارو ڊرم & اسڪرين ڊيڪس: Abrasionresistant اسٽيل (آر 400/450).
ڌوٻي ڌوٻي & مرڪوز: Mild steel with replaceable polyurethane liners.
اڏاوتي فريم: Hightensile carbon steel sections.
جسماني طول و عرض (ماڊلر): Typical footprint ~40m L x 15m W x 12m H. روڊ ٽرانسپورٽ ماڊل لاء ٺهيل.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ وارو نظام معياري آهن; heating packages available for cold climates.
درخواست جا منظر
ويسٽ آفريڪن آليوئل گولڊ پروجيڪٽ
چيلنج:A largescale concession with highly variable clay content was causing frequent screen blinding in their existing setup, limiting throughput to under 350 TPH with high gold losses in claybound fines.
حل:A customconfigured washing plant was installed featuring an extended residence time scrubber moduleand a twostage screening deck.
نتيجا:Achieved sustained throughput of480520 TPH, reduced screenrelated downtime by70%,and increased overall fine gold recovery by12%as measured against previous production audits.
South American Riverine Placer Operation
چيلنج:The operation neededto relocate their processing plant every1218 months as mining fronts advanced,a process that previously took months using fixed infrastructure.
حل:A fully modular washing plant built on skidmounted modules was supplied.
نتيجا:The entire plant was disassembled,moved50 km upstream,and recommissioned within21 days,minimizing production interruption.Field data shows relocation costs were reduced by approximately40%comparedto previous methods.
تجارتي خيالات
Pricingfora complete systemis projectspecific due tomaterial specificationsand optional features.Typical capital investment falls into three tiers:
1.معياري تشڪيل جو درجو:
بنيادي اسڪربنگ شامل آهي,اسڪريننگ,and primary sluice concentration.Designedfor wellunderstood depositswith minimal clay.
2.بهتر ڪيل بحالي واري درجي:
Adds secondary finegold circuits(مثال طور، مرڪزي مرڪز),advanced instrumentationfor process monitoring,and automated grease systems.Optimalfor complexor highvalue deposits.
3.مڪمل ماڊلر / موبائل ٽائر:
Incorporates trailermounted modules,فولڊنگ ڪنويرز,and integrated power packsfor rapid deploymentand relocation.Maximizes flexibilityfor contract minersor frequently moving sites.
اختياري خاصيتون& سروس پيڪيجز:
HighGrade Polyurethane Liner Kits,
Onboard Water Storage/Pumping Stations,
Remote Monitoring Telemetry,
Comprehensive Spare Parts Kits,
Extended Warranty& OnSite Technician Support Packages.
فنانسنگ جا اختيار:
Equipment leasing structuresand project financing supportare available through partnered financial institutions,tailoredto match cash flow profilesof mining projects.
FAQ
ق:Whatis the maximum feed size this plantcan accept?
اي:The primary scrubber moduleis designedto process feed material up to150mmin diameter.Consistent feedingof larger material requiresa primary grizzlyor scalping screen aheadof the plant.
ق:Canyour washing plantbe integratedwith our existing crushingor stacking systems?
AYes.The discharge conveyor heightsand slurry discharge pointsare engineeredto be adaptable.Interfacing drawingsand control system compatibilityare addressed duringthe frontend engineering design(فيڊ) مرحلو.
ق:آپريٽر ٽريننگ جي ڪهڙي سطح جي ضرورت آهي?
AThe control systemis centralizedfor easeof operation.Comprehensive trainingon startup/shutdown sequences,معمولي سار سنڀال,and basic troubleshootingis providedas standard.Complex maintenance proceduresare coveredin detailed manualsand video guides
QHow does the plant handle periods of lower feed gradeor temporary reduced throughput requirements?
AKey componentslike slurry pumps are equippedwith variable frequency drives(وي ايف ڊيز),allowing youto reduce speedand power consumptionduring lower demandwithout shutting down.This maintains process stabilitywhile lowering operating costs
QWhat arethe lead timesfor deliveryand commissioning?
ALead timesvarybasedon configuration complexity.Typically,fabrication requires2024 weeksfrom order.Site commissioningby our engineers takes23 weeksdependingon site readiness
