500 Tph Gold Mining Washing Plant Factory Quote
1. PAINPOINT driven اوپننگ
Scaling your gold recovery operation to 500 Tph presents distinct challenges that directly impact profitability. ڇا توهان تجربو ڪري رهيا آهيو:
اعلي آپريشنل Downtime: Frequent clogging in scrubbers or screens from claybound material, leading to costly hourly production losses.
غير متضاد وصولي جي شرح: Variable feed material causing gold losses in fines or inefficient separation, directly reducing revenue per ton processed.
Excessive Water & بجلي جو استعمال: Inefficient washing and screening loops consuming disproportionate resources, eroding margin in remote locations.
اعلي سار سنڀال بار: Constant wear on components from abrasive feeds and inadequate material handling, increasing spare parts costs and labor hours.
اسڪاليبلٽي حدون: A plant that cannot handle peak feed volumes or adapt to changing ore body characteristics, capping your operation’s potential.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, highvolume throughput with predictable operating costs and maximized recovery? The answer lies in a purposeengineered 500 Tph gold mining washing plant.
2. پيداوار جو جائزو
This solution is a complete, modular gold mining washing plant engineered for alluvial and eluvial deposits. It is designed for primary scrubbing, clay breakdown, اسڪريننگ, and gravity concentration preconcentration at a nominal 500tonperhour throughput.
آپريشنل ڪم فلو:
1. Primary Feed & Scrubbing: رنوفمين (روم) material is fed into a robust scrubbing system designed to break down clay agglomerates and dissolve cemented materials.
2. ماپڻ & درجه بندي: The scrubbed ore passes through vibrating screens to separate +2mm to +10mm (ترتيب ڏيڻ جي قابل) وڏو ڪرڻ (gravel/pebbles) from the valuable fine fraction.
3. Slurry Concentration & Gold Recovery: The undersize slurry, containing liberated gold, is routed to a series of highcapacity gravity concentrators (مثال, centrifugal concentrators) for primary gold recovery.
4. ٽائلنگ جو انتظام & Water Handling: Efficient dewatering of tailings and closedloop water recycling systems are integrated to minimize environmental footprint and water consumption.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for alluvial/placer deposits, eluvial weathered ore, and saprolitic claybound ores requiring intensive washing. Serves as the primary beneficiation step before further processing or direct smelting of concentrates.
حدون: Not suitable for hard rock (لوڊ) ore without prior crushing. Performance is contingent on accurate feed characterization regarding clay content, نمي, and particle size distribution.
3. بنيادي خاصيتون
HeavyDuty Log Washer/Scrubber | ٽيڪنيڪل بنياد: Hightorque rotating shafts with abrasionresistant paddles | آپريشنل فائدا: Effectively disintegrates tough clays and cemented materials without clogging, ensuring consistent feed to downstream screens | ROI اثر: Reduces downtime by up to 30% associated with feed preparation bottlenecks
MultiStage Vibrating Screen Deck | ٽيڪنيڪل بنياد: HighGforce linear or elliptical motion with modular screen panels | آپريشنل فائدا: Provides precise separation of waste gravel from goldbearing fines at high volume; quickpanel change system minimizes maintenance time | ROI اثر: Improves screening efficiency by ~15%, protecting downstream concentrators and boosting overall recovery
HighCapacity Centrifugal Concentrator Array | ٽيڪنيڪل بنياد: Enhanced gravitational force (جي فورس) for fine gold recovery from slurry | آپريشنل فائدا: Captures fine gold particles down to micron size with high capacity per unit; automated concentrate discharge reduces operator intervention | ROI اثر: Increases overall gold recovery by 510% compared to traditional sluicebased systems at this scale
Intelligent Process Water Circuit | ٽيڪنيڪل بنياد: Cyclonebased desliming and thickener/clarifier integration | آپريشنل فائدا: Recycles over 85% پاڻي جي پروسيسنگ; reduces fresh water demand and tailings pond loading | ROI اثر: Cuts water procurement and handling costs significantly, crucial for remote sites
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural skids with integrated piping/wiring | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 40%, lowers civil works cost, and facilitates future relocation or expansion | ROI اثر: Faster timetoproduction improves capital payback period
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Programmable Logic Controller with HMI interface monitoring motor loads, pump rates, and feed density | آپريشنل فائدا: Allows operators to monitor the entire washing plant process from a single station; enables quick response to process upsets | ROI اثر: Optimizes power usage and reduces required operational manpower per shift
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 Tph Plants | اسان جي 500 Tph گولڊ مائننگ واشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Clay Breakdown Efficiency| Standard trommel scrubbers can struggle with cohesive clays. Patented paddle design ensures thorough disaggregation without shortcircuiting. Field data shows a ~25% improvement in clay dispersion time.
| Fine Gold Recovery Rate (<100 ميش)| Traditional sluices can experience significant losses at high throughput. Multistage centrifugal concentration captures finer particles consistently. انڊسٽري ٽيسٽ ڏيکاري ٿو a 712% increase in fine gold recovery.
| Water Consumption (m³ per ton processed)| Openloop systems can use 35 m³/ton. Closedloop circuit with efficient dewatering recirculates process water effectively reduces fresh water makeup by over 60%.
| سراسري دستيابي (اپٽائم)| ~ 8590%, factoring in screen changes and scrubber maintenance Robust component design & easyaccess maintenance points improve operational availability >93%.
| تنصيب & ڪم ڪرڻ جو وقت| Can exceed 810 weeks for fixedbase plants Modular skid design cuts field erection time by approximately 35%.
5. ٽيڪنيڪل وضاحتون
Nominal Capacity: 500 ٽين في ڪلاڪ (سڪل خوراڪ جو بنياد)
کاڌ خوراڪ جي ماپ: Up to 250mm (subject to scrubber model)
بجلي جي گهرج: لڳ ڀڳ. 750 900 ڪلواٽ (total connected load), ترتيب تي منحصر آهي
Water Requirement: Makeup water typically 300 500 m³/hr within closedcircuit system
اهم مواد جي وضاحت:
Scrubbing Paddles / لينر: Highchrome cast iron or AR steel
اسڪرين ڊيڪس / Panels： Polyurethane or rubber modular panels
Slurry Pumps： Abrasionresistant rubberlined or highchrome alloy
اسٽرڪچرل اسٽيل： ASTM A36 painted or primed for corrosion protection
جسماني طول و عرض (لڳ ڀڳ., L x W x H): Varies by layout; typical modular footprint ranges from 40m x 20m x 12m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression and noise enclosures available.
6. درخواست جا منظر
West African Alluvial Gold Operation Challenge:
A largescale placer mine faced severe downtime due to sticky lateritic clays blinding their screening system daily reducing effective throughput below 480 Tph throughput Annualized production increased by an estimated ~22%
South American Eluvial Deposit Challenge:
An operation processing weathered saprolite ore experienced poor fine gold recovery (92% within six months Payback period for the concentrator module was achieved in under five months of operation
7. تجارتي خيالات
Our solutions are offered in tiered configurations based on deposit complexity:
1.
2.معياري تشڪيل جو درجو: Includes core log washer/scubber vibrating screen deck basic gravity recovery sluice/concentrator standard PLC controls Designed for straightforward gravel/clay mixes Competitive base pricing structure available upon application review
3.بهتر ڪيل بحالي واري درجي: Adds advanced centrifugal concentrator array enhanced desliming cyclones more sophisticated density control systems Recommended for deposits with significant fine or flake gold Optional features include automated sampler systems
4.Full Modular/Mobile Tier: Entire plant mounted on roadtransportable skids or trailers rapid deployment package ideal for contractors or phased mine development 
Service packages range from basic commissioning support comprehensive multiyear maintenance agreements including guaranteed spare parts availability Financing options including leasing structures are available through partners enabling preservation of capital liquidity
8.FAQ
Q1 Is this washing plant compatible with my existing crushing circuit
A1 Yes it is designed as a downstream process unit It accepts ROM material up its specified feed size typically <250mm If you have primary crushing your crusher product can be fed directly
Q2 What is the expected manpower requirement operate this facility
A2 A welldesigned centralized control system allows efficient operation Typically one control room operator one field technician per shift are sufficient under normal conditions
Q3 How does handle variations feed grade material type
A3 The robust scrubbing system variable speed drives key equipment allow operators adjust retention times Gforces accommodate changes clay content rock hardness within design parameters
Q4 What are lead times delivery commissioning such largescale plant
A4 Following detailed engineering lead times typically range between months depending final configuration complexity Site commissioning supervised our engineers usually requires weeks
Q5 Can you provide performance guarantees
A5 We offer performance guarantees based mutually agreed test protocols using representative bulk sample These guarantees cover critical metrics throughput clay breakup efficiency specified recoveries
Q6 What aftersales service technical support do you provide
A6 We provide comprehensive documentation onsite training initial commissioning Global support network offers spare parts technical advisory services many major mining regions
Q7 Are there options reduce initial capital outlay
A7 Yes we offer several approaches including phased implementation starting lower capacity modules scalable design equipment leasing arrangements through financial partners
