500 Tph Gold Mining Washing Plant Contract Manufacturer Moq
1. PAINPOINT driven اوپننگ
سون جي وصولي جي عملن کي ماپڻ 500 Tph مختلف چئلينج پيش ڪري ٿو جيڪي سڌي طرح منافعي تي اثر انداز ڪن ٿا. Plant managers and engineering contractors often face:
اعلي آپريشنل Downtime: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير متضاد وصولي جي شرح: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
زياده پاڻي & بجلي جو استعمال: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, eroding project margins.
تيز اجزاء جو لباس: Abrasive feed at this volume degrades standard liners, اسڪرين, ۽ پائپنگ, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & انضمام: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.
Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.
2. پيداوار جو جائزو
هي پيداوار هڪ مڪمل آهي, skidmounted يا modular 500 Tph گولڊ مائننگ واشنگ پلانٽ. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (مثال, via gravity concentrators or direct cyanidation).
آپريشنل ڪم فلو:
1. پرائمري فيڊ & ڇڪڻ: رنوفمين (روم) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. ماپڻ & فضول ختم ڪرڻ: وڏا وڏا پٿر (+75ايم ايم) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. پرائمري ڪنسنٽريشن: The liberated sand and gold fraction reports to primary concentration units (مثال, جيگس, سرپل) for initial upgrade.
5. ٽائلنگ جو انتظام & پاڻي سنڀالڻ: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.
ايپليڪيشن جو دائرو & حدون:
دائرو: جڙيل / پلاسر جمعن لاءِ مثالي, weathered eluvial materials, and old tailings reprocessing with moderate clay content.
حدون: سخت پٿر لاء مناسب ناهي (لوڊ) اڳواٽ ڪٽڻ کان سواءِ خام. Feed material size distribution must be evaluated; excessive boulders (>500ايم ايم) may require a prescalping circuit.
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Hightorque hydraulic drive system with reinforced lifters | آپريشنل فائدا: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | ROI اثر: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.
Modular Interlocking Design | ٽيڪنيڪل بنياد: Bolttogether skids with prealigned flanges and integrated walkways | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 60% versus componentbased builds | ROI اثر: Lowers contractor erection costs and accelerates revenue generation by weeks.
Advanced Water Management Circuit | ٽيڪنيڪل بنياد: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | آپريشنل فائدا: تازو پاڻي ميڪ اپ جي ضرورتن کي ختم ڪري ٿو 80% and minimizes settling pond footprint | ROI اثر: Drastically reduces water licensing costs and environmental management expenses.
Linatex®Lined Abrasion Zones | ٽيڪنيڪل بنياد: Critical wear areas lined with natural rubber offering superior abrasion resistance | آپريشنل فائدا: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | ROI اثر: Lowers annual component replacement costs by approximately 40% فيلڊ ڊيٽا جي بنياد تي.
مرڪزي PLC ڪنٽرول & نگراني | ٽيڪنيڪل بنياد: صنعتي پروگرام قابل منطق سنڀاليندڙ HMI ٽچ اسڪرين سان گڏ موٽر لوڊ ڏيکاريندي, کاڌ خوراڪ جي شرح, ۽ پمپ دٻاء | آپريشنل فائدا: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | ROI اثر: Reduces operational labor requirements while providing data for preventive maintenance scheduling.
HighG Force Vibrating Screens | ٽيڪنيڪل بنياد: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | آپريشنل فائدا: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | ROI اثر: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.
Integrated Safety Access Systems | ٽيڪنيڪل بنياد: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | آپريشنل فائدا: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (500 Tph پلانٽ) | اسان جي 500 Tph گولڊ مائننگ واشنگ پلانٽ حل | فائدو (% سڌارو) |
|||||
| سراسري دستيابي | 8285% | 92%+ | +8% |
| پاڻي جو استعمال في ٽين | 3.5 m³/ٽن | <0.7 m³/ٽن | 80% |
| تنصيب & ڪم ڪرڻ جو وقت (پهچائڻ کان) | 1620 هفتا |1012 هفتا |35% |
| پرائمري اسڪربر ۾ لائنر زندگي | ~1，200 ڪلاڪ | ~ 2，000 ڪلاڪ | +67% |
| پاور ڊرا في پروسيس ٿيل ٽين | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ) of 150mm feed material， وڏي کثافت ~ 1.6 t/m³.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 850 ڪلواٽ。 ابتدائي فراهمي： 400V/50Hz يا 480V/60Hz，3مرحلو。 Dedicated MCC included。
مواد جي وضاحت：
اسٽرڪچرل اسٽيل： ASTM A36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
اسڪرين ڊيڪس： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
جسماني طول و عرض (ماڊلر)： Configured across 68 interlocking skids。 Max skid dimensions：12م (ايل) x 3。5م (ڊبليو) x 4。5م (ايڇ)。 Approximate total plant footprint：45m x 25m。
ماحولياتي آپريٽنگ رينج： 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل。 مٽي دٻائڻ اسپري سسٽم جو معيار。
6. درخواست جا منظر
ويسٽ آفريڪن آليوئل گولڊ پروجيڪٽ
چيلنج： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
حل： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
نتيجا： جي مسلسل throughput حاصل +480 ٽي پي ايڇ； پلانٽ جي دستيابي پهچي وئي 93。2% over the first quarter； clayrelated downtime was eliminated。
Southeast Asian Tailings Reprocessing Operation
چيلنج： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
حل： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
نتيجا： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。
7. تجارتي خيالات
Our contract manufacturing model provides clarity from quotation through commissioning。
قيمت جا درجا
Tier A – Basic Plant Package
Includes core modules（feed hopper， scrubber， اسڪرين， primary concentrator）， basic PLC controls， structural steel walkways。
Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。
Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & ڪميشن ڪرڻ， operator training package， firstyear critical spares kit。
اختياري خاصيتون：
جهاز تي ڊيزل پاور پيداوار ماڊل，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。
سروس پيڪيجز：
سالياني چڪاس & اصلاح，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。
فنانسنگ جا اختيار：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
ڪرائي تي ڏيڻ واريون اڏاوتون موجود آهن。
8.FAQ
Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
A1 ها。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。
Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。
Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。
Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。
Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。
Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。
Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country
