500 Tph Gold Mining Washing Plant Contract Manufacturer Certificate
1. PAINPOINT driven اوپننگ
Are you facing escalating operational costs and unpredictable performance in your highvolume gold recovery operation? انتظام a 500 TPH throughput مختلف چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. Consider these critical issues:
اعلي پاڻي واپرائڻ & ٽائلنگ جو انتظام: غير موثر ڌوئڻ ۽ اسڪريننگ روزانو لکين ليٽر استعمال ڪري سگھن ٿا, قيمتي واٽر سورسنگ ۽ tailings تلاء جي ذميواريون ٺاهڻ.
سار سنڀال لاء بار بار Downtime: Poorly constructed trommels and scrubbers suffer from accelerated wear, leading to unplanned stoppages that halt your entire processing line.
Inconsistent Clay & Oversize Handling: Variable feed material with sticky clay or large oversize can blind screens and choke equipment, drastically reducing effective capacity below the 500 TPH design.
Excessive Fines Loss in Alluvial Deposits: Inadequate scrubbing and screening design fails to fully liberate gold from conglomerate, resulting in significant value reporting to tails.
High Operational Manning & حفاظتي خطرا: Plants requiring constant manual intervention for feed regulation or blockages increase labor costs and exposure to moving machinery.
Is your current setup maximizing recovery per ton while controlling water, طاقت, and labor expenses? Can you reliably achieve your targeted 500 TPH throughput across variable feed conditions with minimal supervision?
2. پيداوار جو جائزو
This product details a contractmanufactured, certified 500 TPH Gold Mining Washing Plant. It is a complete, modular system engineered for the primary washing, scrubbing, اسڪريننگ, and coarse gold recovery of alluvial or eluvial deposits. The plant is supplied by an established manufacturer holding relevant international quality and fabrication certificates (مثال, ISO 9001, ASME), ensuring structural integrity and performance compliance.
آپريشنل ڪم فلو:
1. Primary Feed & اسڪيلنگ: رنوفمين (روم) material is fed via a heavyduty apron feeder to a primary scalping screen, removing large oversize (+150ايم ايم) before the scrubber unit.
2. Aggressive Scrubbing & آزادي: ٻوٽي جي دل, a robust rotary scrubber/trommel, aggressively tumbles the ore with water to break down claybound conglomerates and fully liberate gold particles.
3. Precise Particle Size Separation: Discharge from the scrubber reports to a vibrating screen deck for precise separation into multiple product streams (مثال, +30mm waste rock, 30mm+2mm gravels for secondary concentration, 2mm slurry).
4. Primary Gold Concentration: The 2mm slurry is immediately routed to primary gravity concentrators (جهڙوڪ سينٽرفيوگل ڪنسٽرٽر يا سلائيس) to capture liberated fine and coarse gold.
5. Efficient Water & Tailings Handling: Screen undersize and concentrator tails are managed via a series of sumps and cyclones for water recovery/recycling before thickened tailings discharge.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for highvolume alluvial/eluvial gold projects, lateritic deposits, and gemstone recovery where claybreaking and size classification are critical. Effective on feeds with high clay content and moderate oversize.
حدون: Not suitable for hard rock (لوڊ) ore processing requiring crushing. Feed size is typically limited by scrubber diameter (مثال, maximum lump size of 1/3 scrubber diameter). Performance is dependent on accurate feed characterization and consistent water supply.
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Reinforced shell design with internal lifters at optimized angles | آپريشنل فائدا: Ensures consistent tumbling action and material advance even with high clay content; prevents shortcircuiting | ROI اثر: Maintains design throughput of 500 TPH in challenging conditions, protecting overall plant revenue targets.
Certified Modular Fabrication | ٽيڪنيڪل بنياد: ASMEcoded welding procedures & ISO 9001 quality management systems | آپريشنل فائدا: Guarantees structural integrity under continuous load; enables faster site erection with preassembled modules | ROI اثر: Reduces onsite construction time by up to 40% versus fieldbuilt plants, accelerating timetoproduction.
Intelligent Water Recycling System | ٽيڪنيڪل بنياد: Multistage settling sumps paired with highcapacity hydrocyclones | آپريشنل فائدا: Recirculates up to 85% پاڻي جي پروسيسنگ; significantly reduces fresh water demand | ROI اثر: Cuts water procurement costs by over 70% in arid regions and minimizes environmental licensing complexity.
Centralized PLC Control & نگراني | ٽيڪنيڪل بنياد: صنعتي پروگرام قابل منطق سنڀاليندڙ HMI ٽچ اسڪرين سان گڏ موٽر لوڊ ڏيکاريندي, کاڌ خوراڪ جي شرح, and pump statuses | آپريشنل فائدا: Allows singleoperator oversight of the entire washing circuit; provides early warning of blockages or mechanical stress | ROI اثر: Lowers operational manning requirements by approximately 23 shifts per day while preventing catastrophic failures.
QuickAccess Wear Part Design | ٽيڪنيڪل بنياد: Bolton screen panels, modular spray bars, and splittype scrubber lifter bars | آپريشنل فائدا: Enables replacement of key wear components in hours instead of days without major cutting/welding | ROI اثر: Reduces planned maintenance downtime by over 50%, سڌو سنئون سالياني آپريٽنگ ڪلاڪ وڌائڻ.
Integrated Primary Recovery Circuit | ٽيڪنيڪل بنياد: HighG force centrifugal concentrators plumbed directly into the screen undersize launder system | آپريشنل فائدا: Captures free gold immediately after liberation without unnecessary pumping or intermediate steps | ROI اثر: Improves overall gravity recovery efficiency by an estimated 510%, capturing value that would otherwise report to tails.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 TPH پلانٽس | This ContractManufactured Solution | فائدو (% سڌارو) |
| : | : | : | : |
| پاڻي جو استعمال في ٽين پروسيس ٿيل| ~2.5 m³/ٽن (oncethrough systems) | 70% گھٽتائي |
| Scrubber Trommel Panel Life (Abrasive Feed)| ~1,200 operating hours| ~ 2,000 آپريٽنگ ڪلاڪ| ~67% Increase |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) Critical Path| ~ 450 ڪلاڪ| >720 ڪلاڪ| >60% سڌارو|
| OnSite Commissioning & Erection Time| ~1216 weeks| ~810 weeks| ~33% Faster|
| Overall Gravity Recovery Efficiency (Free Gold)| ~8588% range| مسلسل >92% fieldtested >4% Absolute Increase |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: Nominal 500 ٽين في ڪلاڪ (ٽي پي ايڇ) of 150mm feed material at specified bulk density.
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 800900 ڪلواٽ. Primary motors include scrubber drive (~250kW), vibrating screen (~45kW), فيڊر (~30kW), centrifugal pumps (~150kW total).
مواد جي وضاحت:
Scrubber/Trommel Shell: Highabrasion resistant steel (HARDOX® or equivalent), minimum thickness 16mm.
Structural Supports & پيادل رستا: ASTM A36 steel with nonslip grating.
Screen Panels: Polyurethane modular panels on primary screens; wire mesh on secondary where applicable.
جسماني طول و عرض (ماڊلر):
Scrubber Module (L x W x H): ~18m x 6m x 5m
اسڪرين & Concentrator Module: ~15m x 8m x 6m
Feed Hopper/Feeder Module: ~8m x .5m x .5m
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Electrical components rated IP65 for dust/moisture protection.
6. درخواست جا منظر
West African Alluvial Gold Project |
Challenge A project required processing highly variable lateritic material with pockets of extremely sticky clay at a sustained rate of over .00 TPH Frequent blinding of competitor equipment reduced effective throughput by over .0%, creating a production bottleneck
Solution Implementation of this certified .00 TPH washing plant featuring the heavyduty scrubber module with aggressive lifters an intelligent spray bar system Results Within one month rampup plant achieved consistent .0+ TPH throughput regardless of clay variability Clayinduced downtime was eliminated increasing monthly processed tonnage by %
ڏکڻ اوڀر ايشيائي ايلويل جمع |
Challenge Coarse gold was locked within heavily weathered conglomerate Existing scrubbing was insufficient leading to high fines loss estimated at g/tonne reporting to tailings due to poor liberation
Solution Installation focused on optimizing retention time within the scrubber integrating highG centrifugal concentrators directly onto the undersize launder Results Postinstallation metallurgical accounting showed overall gravity recovery increased from % Plant payback period was achieved in under months based on recovered value alone
7 تجارتي خيالات
Equipment pricing tiers are structured around scope definition:
Tier Basic Package Includes core modules feeder scrubbing unit primary screening deck primary concentrators basic PLC controls Tier Enhanced Package Adds comprehensive water recycling circuit advanced instrumentation spare wear parts package extended walkways Tier Turnkey Lite Includes Basic Package plus detailed installation supervision commissioning services operator training
Optional Features Highfrequency fine screening deck secondary stage gravity concentration security fencing lighting packages remote monitoring telemetry
Service Packages Annual inspection maintenance contracts full wear parts supply agreements priority technical support hotline
Financing Options Available through manufacturer partnered financial institutions include equipment leasing capital loan facilitation renttoown structures tailored to project cash flow
8 FAQ
What certifications does the manufacturer hold
The contract manufacturer holds ISO certification for quality management systems along with ASME welding certifications providing documented assurance of fabrication quality structural safety
How does this plant handle variations in feed size distribution
The combination of an adjustable stroke apron feeder heavyduty scalping screen protects the downstream scrubbing circuit Oversize rejection is handled prior to scrubbing maintaining optimal conditions inside the trommel
What are the ongoing operational costs per ton
Field data indicates operational costs excluding feed mining primarily power consumables wear parts range between $X$Y per ton processed depending on local utility rates material abrasiveness
Can this plant be integrated into an existing processing circuit
Yes The modular nature allows it function as standalone washing facility or as frontend unit feeding existing grinding cyanidation circuits Integration engineering support available
What is typical delivery lead time from contract signing
For standard .00 TPH configuration lead time typically ranges from months subject current manufacturing capacity order confirmation Final site commissioning requires weeks depending site readiness
