250 300tph Stone Crushing Plant Wholesaler Factory Price
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? The challenges of a 250300tph stone crushing plant are significant: unpredictable throughput fluctuations leading to missed delivery schedules, excessive wear part costs from inefficient crushing actions, and high energy consumption per ton of finished product. Downtime for maintenance or unplanned repairs can cost thousands per hour in lost production and idle labor. Are you questioning how to achieve consistent, specified output without constant oversight? Is your current plant configuration failing to adapt to varying feed material hardness? The solution lies not in pushing machinery harder, but in deploying an intelligently engineered 250300tph stationary crushing and screening plant designed for sustained, costeffective operation.
2. پيداوار جو جائزو
This solution is a complete stationary crushing and screening plant engineered for a nominal output range of 250 جي طرف 300 ميٽرڪ ٽين في ڪلاڪ (tph) مڪمل ٿيل مجموعي جو. اهو پرائمري لاء ترتيب ڏنل آهي, ثانوي, and tertiary crushing stages to produce up to 5 calibrated product sizes from hard rock (گرينائيٽ, بيسالٽ) ۽ ڇڪڻ وارو مواد.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: وڏو کاڌو مواد (750mm تائين) شروعاتي سائيز جي گھٽتائي لاءِ مستقل طور تي مضبوط پرائمري جبڑے کولہو ۾ کارايو ويندو آهي.
2. ثانوي ڪرشنگ & اسڪريننگ: Crushed material is conveyed to a secondary cone crusher for further reduction. A primary screen separates sized material, routing oversize back for recrushing.
3. ٽئين شڪل ڏيڻ & آخري ماپ: اعلي معيار جي شين لاء، جهڙوڪ چپنگ يا ٺاهيل ريت, a tertiary impact crusher or vertical shaft impactor (هرڪو) provides final shaping. Subsequent screening decks ensure precise gradation control.
ايپليڪيشن جو دائرو & حدون:
دائرو: وڏي کوٽائي آپريشن لاء مثالي, وڏين بنيادي ڍانچي جا منصوبا جن کي سائيٽ تي مجموعي پيداوار جي ضرورت آهي, and dedicated aggregate supply yards serving regional markets.
حدون: مستحڪم جي ضرورت آهي, prepared feed material; not designed for mobile or semimobile applications without significant modification. Site requires adequate foundation engineering and space for the plant footprint and stockpiling.
3. بنيادي خاصيتون
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Multipoint level sensors and variablefrequency drive (وي ايف ڊي) coordination | آپريشنل فائدا: Maintains optimal cavity level in all crushers, preventing choke feeding or empty running | ROI اثر: Reduces liner wear by up to 15% and improves energy efficiency by ensuring consistent load.
HeavyDuty Vibrating Grizzly Feeder | ٽيڪنيڪل بنياد: اعلي طاقت واري اسٽيل جي تعمير ترتيب ڏيڻ واري گرزلي بار سان | آپريشنل فائدا: Removes fines prior to primary crushing and ensures steady, منظم کاڌو | ROI اثر: Increases primary crusher capacity by up to 20% and reduces wear on the primary chamber.
مرڪزي گريسنگ & PLC خودڪار | ٽيڪنيڪل بنياد: Automated lubrication circuits with programmable logic controller (پي ايل سي) نگراني | آپريشنل فائدا: نازڪ بيئرنگ کي يقيني بڻائي ٿي ته دستي مداخلت کان سواءِ درست لوبريڪيشن وقفو حاصل ڪيو وڃي | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 30% and minimizes lubricationrelated failures.
اثر زون سان گڏ ماڊلر ڪنويئر سسٽم | ٽيڪنيڪل بنياد: Reinforced conveyor design with rubberlined impact beds at transfer points | آپريشنل فائدا: Dramatically reduces belt wear and spillage at highimpact loading areas | ROI اثر: Lowers belt replacement costs by approximately 25% سالانه.
Hybrid Power Configuration Option | ٽيڪنيڪل بنياد: Plant sections can be configured for grid connection or diesel generator sets | آپريشنل فائدا: Provides operational flexibility in areas with unstable grid power or for phased commissioning | ROI اثر: Eliminates fullsite power downtime; allows continuous operation during grid maintenance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | هي 250300tph حل | فائدو (% سڌارو) |
| : | : | : | : |
| ٽين في ڪلاڪ (سراسري.)| 275 tph with ±15% variance | برقرار 285 tph with ±5% variance| +3.6% output with 67% better consistency |
| بجلي جو استعمال| ~0.9 kWh/ton processed| ~0.82 kWh/ton processed| ~9% reduction in energy cost per ton |
| لائنر ڪپڙا زندگي (پرائمري)| abrasive گرينائيٽ فيڊ جي بنياد تي| Based on same abrasive granite feed| +1520% وڌايل خدمت زندگي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| Major components ~1,200 hours| Major components ~1,500 hours| +25% reliability ۾ بهتري |
5. ٽيڪنيڪل وضاحتون
نامياتي صلاحيت: 250 300 tph (varies based on feed material hardness and product gradation).
پرائمري کولہو: جبڑے کولہو ماڊل JCE1303 / فيڊ کولڻ: 1300mm x 300mm / وڌ ۾ وڌ فيڊ سائيز: ≤750mm.
ثانوي کولڻ وارو: MultiCylinder Hydraulic مخروط کولہو / Chamber Options Available.
ٽيٽيري کولہو: عمودي شافٽ متاثر ڪندڙ (هرڪو) يا افقي شافٽ متاثر ڪندڙ (ايڇ ايس آءِ) اختيارن.
اسڪريننگ يونٽس: Tripledeck heavyduty vibrating screens; ڪل اسڪريننگ ايريا ≥15m².
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 550 650 ڪلواٽ; configured for 380V/50Hz/3Ph or customizable.
اهم مواد جي وضاحت: High manganese steel crusher liners; DIN standard conveyor idlers; PLC from industrialgrade supplier.
جسماني طول و عرض (لڳ ڀڳ.): Length ~85m x Width ~25m x Height ~12m (ترتيب سان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C جي محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ وارو نظام معياري ضابطن سان تعميل.
6. درخواست جا منظر
هاء وي تعميراتي منصوبي جي مجموعي فراهمي
چيلنج: A contractor needed guaranteed daily output of 280tph of base course and subbase aggregates within strict particle shape specifications to meet accelerated roadbuilding schedules.
حل: Implementation of this turnkey stationary crushing plant featuring a secondary cone crusher for cubicity and a tertiary VSI for final shaping control.
نتيجا: The plant exceeded target output at a consistent average of over the project duration while producing aggregates that met all engineering specifications without reprocessing.
گرينائيٽ ڪواري جي توسيع
چيلنج: An existing quarry operation’s older plant could not reliably exceed production rates required expansion into new markets due to frequent breakdowns .
Solution Replacement with this new configured specifically . The intelligent feed system was calibrated .
Results Field data shows overall equipment effectiveness improved by plant now operates two additional shifts monthly .
7 تجارتي خيالات
Pricing is structured around core configuration tiers:
• Tier A Base Plant Includes primary secondary crushing basic screening essential conveyors
• Tier B High Specification Adds tertiary VSI advanced PLC automation upgraded dust control
• Tier C Turnkey Package Includes civil engineering design foundation drawings erection supervision commissioning
Optional Features Premium wear part packages extended warranty remote monitoring diagnostics
Service Packages Annual maintenance contracts parts supply agreements technical training programs
Financing Options Available through partner institutions including lease purchase structures project financing tailored capital expenditure cycles
8 FAQ
Q What are the main civil works required before installation
A A level compacted site capable of supporting load bearing pressures detailed foundation drawings are provided Pile foundations may be necessary based on local soil conditions
Q How does this plant handle variations in rock hardness
A The hydraulic adjustment systems on the cone crushers allow operators settings compensate changes maintaining consistent product size distribution
Q آرڊر ڪميشننگ کان عام ليڊ ٽائيم ڇا آهي
A For standard configurations lead time ranges months depending complexity Customizations may extend this period Detailed project schedules are provided upon inquiry
Q Are your plants compatible existing equipment conveyors screens
A Integration possible requires detailed review existing layouts transfer points electrical systems Engineering assessment recommended
Q What operator skill level required run this plant effectively
A The PLC automation simplifies routine operation Training is provided covering basic controls troubleshooting Maintenance personnel require mechanical electrical competencies
Q Can production be scaled beyond tph future
A The base design incorporates headroom key components like feeders conveyors Upgrading certain elements like increasing screen area installing higher capacity tertiary stage can increase output
