250 300tph Stone Crushing Plant Vendors Factory Price
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, a 250300tph stone crushing plant is a critical capital asset, اڃان تائين ان جي ڪارڪردگي سڌو سنئون توهان جي هيٺئين لائن کي ترتيب ڏئي ٿي. Common operational challenges include:
غير مطابقت رکندڙ ذريعي: Fluctuations in feed material hardness or size leading to an average output below the 280tph design target, causing project delays and missed delivery schedules.
ضرورت کان وڌيڪ بند وقت: Frequent mechanical failures in key components or lengthy changeover times for maintenance, resulting in hundreds of lost production hours annually.
اعلي آپريشنل خرچ: Uncontrolled wear part consumption, inefficient power draw per ton of processed material, and the labor intensity of routine monitoring.
پيداوار جي معيار جي تبديلي: Inability to consistently meet multiple spec products (مثال, 05ايم ايم, 1020ايم ايم, 2040ايم ايم) simultaneously due to inflexible or poorly calibrated crushing stages.
اسڪاليبلٽي حدون: A fixed plant configuration that cannot adapt to changing project demands or feed materials without significant capital reinvestment.
مرڪزي سوال آهي: how do you select a 250300tph crushing plant that transforms these cost centers into reliable, predictable production?
2. پيداوار جو جائزو
هي پيداوار هڪ مڪمل آهي, اسٽيشنري 250300 TPH Hard Stone Crushing and Screening Plant. It is engineered for continuous, highvolume production of aggregates for large infrastructure projects, commercial concrete batching, and road base construction.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (≤750mm) گھٽجي ويو آھي ≤200mm ھڪڙي مضبوط پرائمري جبڑے کولہو طرفان.
2. ثانوي & ٽيٽيري ڪرشنگ: Material is conveyed to a cone crusher circuit for further reduction, producing precisely shaped intermediates.
3. اسڪريننگ & درجه بندي: Multipledeck vibrating screens separate crushed material into specified finished product sizes.
4. ٻيهر گردش: Oversize material is automatically returned via conveyors to the appropriate crusher for reprocessing (بند سرڪٽ ڊيزائن).
5. ذخيرو ڪرڻ: Finished aggregates are conveyed to designated stockpiles for loadout.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ پروسيسنگ لاء مثالي, بيسالٽ, درياهه جا پٿر, and other abrasive materials with compressive strength up to 350MPa. Suited for permanent quarry sites or longduration (3+ سال) project bases.
حدون: Not designed as mobile or semimobile equipment; relocation requires disassembly. Maximum feed size and final capacity are contingent on specific material characteristics. Not optimal for processing sticky or highclay content materials without prescreening/scalping modifications.
3. بنيادي خاصيتون
HeavyDuty پرائمري کولہو | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & highstrength steel castings | آپريشنل فائدا: Sustained throughput with abrasive feeds, reduced risk of premature fatigue failure | ROI اثر: Lower costperton in primary stage by extending service intervals ≥25%
Intelligent Crushing Chamber Automation | ٽيڪنيڪل بنياد: Hydroset CSS adjustment & realtime pressure monitoring | آپريشنل فائدا: Remote adjustment of product size and automatic overload protection without stopping production | ROI اثر: Minimizes unplanned stoppages and allows quick adaptation to different product specs
MultiStage Screening with Recirculation | ٽيڪنيڪل بنياد: High Gforce vibrating screens with modular deck options | آپريشنل فائدا: Precise classification into up to 4 final products simultaneously; maximizes plant efficiency by reducing crusher load | ROI اثر: Increases saleable product yield by ensuring spec compliance
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) panel | آپريشنل فائدا: Singlepoint monitoring/control of entire flow, fault diagnostics, and production data logging | ROI اثر: Reduces operational labor requirements and enables datadriven maintenance planning
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: پاڻي جي فراهمي سان ڳنڍيل منتقلي پوائنٽن تي Nozzle arrays & pump | آپريشنل فائدا: Actively controls airborne particulate at primary sources | ROI اثر: Mitigates environmental compliance risks and reduces wear on machinery from dust ingress
Modular Structural Design | ٽيڪنيڪل بنياد: Prefabricated bolttogether support structures and walkways | آپريشنل فائدا: Streamlined installation and future potential for plant reconfiguration or expansion | ROI اثر: Lowers initial installation time/cost by approximately 1520%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard for 250300tph Plant | Our 250300tph Stone Crushing Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~ 85% 88% (رٿيل & غير منصوبا بند وقت) |> 92% (contractually backed) |> +5% جي طرف +8% |
| بجلي جو استعمال| سراسري 0.8 1.0 kWh per ton of output |> ≤ 0.75 kWh في ٽون |> تائين 15% گھٽتائي |
| Wear Part Cost/Ton| وڏي پيماني تي مختلف آهي; often a reactive expense |> Guaranteed maximum cost/ton in service contract |> Predictable cost model; جي عام بچت 1020% |
| پيداوار جي شڪل انڊيڪس| ≥ 95% ڪعبي مواد |> Improved concrete mix quality & asphalt binding |
| تنصيب & ڪم ڪرڻ جو وقت| 8 12 هفتا |> Target of 6 8 هفتا |> تائين 25% Faster TimetoProduction |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل صلاحيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (varies based on feed material and product size).
پرائمري کولہو: Jaw Crusher Model [مثال, JC1303], Feed Opening ≥1000x800mm.
Secondary/Tertiary Crusher: Hydraulic Cone Crusher Model [مثال, HPC315], with automatic control system.
اسڪرين: Two units of TripleDeck Inclined Vibrating Screens (Size e.g., 2400x6000mm).
بجلي جي گهرج: Total installed power ~450 500 ڪلواٽ; mains voltage as per client specification.
اهم مواد جي وضاحت: Main frame fabricated from Q345B steel; crusher liners from Mn18Cr2 alloy; conveyor belts rated for heavy impact (EP400/3).
Overall Plant Footprint (LxW): Approximately ~80m x ~45m (layout dependent).
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with appropriate options for dust control and noise attenuation.
6. درخواست جا منظر
Highway Construction Project – Southeast Asia
Challenge A contractor needed consistent supply of three aggregate specifications (05mm sand substitute,1020ايم ايم &2031.5mm chip) from highly abrasive granite to meet tight paving deadlines.Downtime was not an option.
Solution Implementation of a tailored270 tph hard stone crushing plant featuring an extraheavyduty primary jaw crusher,a multichamber cone crusher setup,and aggressive screening decks.
Results The plant achieved an average output of285 tph over18 months.Product shape met EN standard requirements,and the plant’s availability rate was recorded at93%.The project finished ahead of schedule due toreliable onsite aggregate supply.
Commercial Granite Quarry – Eastern Europe
Challenge An existing quarry operation’s aging singlestage plant produced excessive flaky product unsuitedfor highvalue concrete applications,capping revenue potential.The system also suffered from high energy costs per ton.
Solution Replacement with a new300 tph threestage crushing and screening plant focused on cubicity.The design included advanced chamber optimization technology in the cone crushersand highefficiency motors across all drives.
Results Field data shows cubical content improved from~85%to96%.Energy consumption dropped by18%,and the abilityto produce premiumpriced aggregates increased overall quarry profitability byan estimated22%.
LargeScale Dam Project – South America
Challenge Processing massive volumesof river basaltwith fluctuating moisture content.Previous setups experienced frequent cloggingat screening stagesand conveyor transfer points,causing daily operational delays.
Solution A robust250 tphplant was configuredwith reinforced grizzly prescreening,a nonclog designed secondary impactor optionfor sticky material,and covered conveyorswith targeted cleanout points.The dust suppression system wasspecifically calibratedfor variable moisture conditions.
Results Throughput stabilized at design capacity.Plant clogging incidents were reducedby over90%,and the enclosed conveying minimized material lossand spillage,savingan estimated50 tonsper weekin recoveredproduct.
تجارتي خيالات
Pricingfora complete250–300tph stone crushingplantis projectspecific,but falls withina capital investment tier typically rangingfrom$1.2millionto$2.5millionUSD,finalized upon configuration.
اختياري خاصيتون:
Automated Wear Monitoring Systems
Onboard Power Generation Package
Advanced Noise Enclosure Modules
Remote Telematics & Performance Reporting Portal
Spare Parts Starter Kit
سروس پيڪيجز:
1.بنيادي وارنٽي:Covers parts&labor formajor componentsfor12 months/2，000 ڪلاڪ。
2.Planned Maintenance Package:مقرر ڪيل چڪاس，wear part replacement，and annual overhauls fora fixed annual fee。
3.مڪمل خدمت جو معاهدو(تجويز ڪيل):Guarantees uptime(≥92%)，covers all parts(excluding consumables)，محنت，and includes priority technical support。This converts unpredictable repair costsintoa fixed operational expense。
فنانسنگ جا اختيار:
We workwith international financial partners toofferflexible solutions including equipment leasing，longterm installment plans(36–60 months)，or projectlinked financing。A preliminary feasibility study can be preparedtosupport your investment case。
FAQ
Q Whatis themaximum input sizeyourplantcan accept?
A Theprimary jawcrusherconfigurationacceptsfeedmaterialupto750mmin size。For optimal performance andreduced wear，we recommendprescreeningor grizzly feedingto remove sub–200mmfinesbeforetheprimary stage。
Q How many personnelare requiredto operatetheplant?
A ThecentralizedPLCcontrolsystemallowsforefficientoperationbya crewof2–3personnelformonitoring，لوڊ ڪرڻ，and basic quality checks。Maintenanceis handledbyaseparatecrew。
Q Areyourplants compatiblewithexistingequipmentlikefeedersorscreenersfromother manufacturers?
هڪ ها。Ourplantsaredesignedformodular integration。We can interfacewithyour existingfeed systems，پهچائيندڙ，or ancillary equipmentprovidedtechnical specificationsare sharedduringtheengineering phase。
Q Whatisthetypical deliveryandlead timefromorderto commissioning?
A Forastandardconfiguration，lead timeis approximately16–20weeksexworks。Deliveryand installation timelinesdependonsite readinessand location；ourproject management teamprovidesadetailed schedule。
Q Doyouprovideperformance guarantees?
هڪ ها。We providecontractual guaranteeson rated capacity(basedon agreed feed material)，final product gradation，and total power consumption。Theseareverifiedduringthecommissioningacceptance tests。
Q Whatistheexpectedlifespanofthemain structuralcomponents?
A Themain structuralsteelframeworkis designedfora minimumservice lifeof20+yearsunder normal operating conditionswhen maintainedasper guidelines。
Q Canthisplantbeupgradedtoahighercapacityinthefuture?
A Themajormodular designallowsforscalability。Common upgradesinclude replacingcrushers withhighercapacity modelsor addingsupplementary screening units；this can befactoredintotheinitial layoutplanning
