250 300tph Stone Crushing Plant Importers Customization
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن جو انتظام ڪري رهيا آهيو ۽ توهان جي بنيادي ڪرشنگ سرڪٽ ۾ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, a 250300tph stone crushing plant represents a critical throughput tier where inefficiencies translate directly into significant financial loss. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Component failures in key crushers or feeders can halt your entire line, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
متضاد فيڊ & پيداوار جي درجه بندي: Fluctuating feed size or poorly calibrated crushing stages lead to offspec product, increasing waste and causing downstream processing issues.
اعلي آپريشنل خرچ: Excessive energy consumption from inefficient machinery and frequent wear part replacements erode profit margins.
اسڪاليبلٽي حدون: Fixedconfiguration plants struggle to adapt to changing material hardness or required product mix, معاهدي جي لچڪ کي محدود ڪرڻ.
Is your current setup reliably hitting its rated capacity? Are maintenance costs predictable, or do they cause budgetary surprises? حل رڳو مشينري ۾ نه آهي, but in a fully integrated and customized 250300tph stone crushing plant designed to address these specific operational realities.
2. پيداوار جو جائزو
اي 250300 ٽين في ڪلاڪ (tph) stationary stone crushing plant is a complete, hardwired system engineered for continuous, تعمير لاء مجموعن جي اعلي مقدار جي پيداوار, روڊ جو بنياد, ۽ ريلوي ballast. This solution is designed for permanent installation at quarries or large infrastructure project sites.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (750mm تائين) is reduced by a robust jaw crusher or gyratory crusher.
2. ثانوي & ٽيٽيري ڪرشنگ: مواد کي وڌيڪ گھٽتائي لاء مخروط crushers ڏانهن پهچايو ويو آهي, ensuring precise control over intermediate and final product sizes.
3. اسڪريننگ & درجه بندي: وائبريٽنگ اسڪرينون ڪچري ٿيل مواد کي مخصوص سائز جي حصن ۾ الڳ ڪن ٿيون, with oversize material recirculated for further processing.
4. مواد سنڀالڻ: A network of belt conveyors transfers material between all stages efficiently.
5. ڪنٽرول & نگراني: A centralized control panel allows operators to manage the entire process from a single location.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ لاء مثالي, بيسالٽ, چونا پٿر, ۽ ٻيون وچولي کان وڌيڪ گھربل مواد. Suited for large quarry operations or major infrastructure projects with multiyear timelines.
حدون: Requires substantial initial capital investment and permanent site preparation (ڪنڪريٽ بنياد). Not designed for frequent relocation. Maximum feed size and final product range are determined during the customization phase.
3. بنيادي خاصيتون
ماڊل پلانٽ ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, skidmounted سيڪشن معياري انٽرفيس سان | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 40%, minimizing initial production delay | ROI اثر: Faster commissioning accelerates revenue generation from aggregate sales
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: PLCbased automation with load management and fault diagnostics | آپريشنل فائدا: Optimizes power draw across crushers and maintains consistent product gradation automatically | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 712% reduction in energy costs and a marked decrease in operatorinduced errors
HeavyDuty Vibrating Grizzly Feeder | ٽيڪنيڪل بنياد: مضبوط ڊيڪ جي تعمير ترتيب ڏيڻ واري گرزلي بارن سان | آپريشنل فائدا: پرائمري ڪرشنگ کان اڳ ڏنڊ ختم ڪري ٿو ۽ مستحڪم کي يقيني بڻائي ٿو, جبڑے کولہو کي ضابطي واري فيڊ | ROI اثر: Extends jaw crusher liner life by up to 20% and prevents costly chokefeeding incidents
هائيڊولڪ ايڊجسٽمينٽ & Crushers تي صاف ڪرڻ | ٽيڪنيڪل بنياد: سي ايس ايس جي ترتيب ۽ چيمبر صاف ڪرڻ لاء انٽيگريڊ هائڊروڪ سسٽم | آپريشنل فائدا: Allows quick product size changes and reduces downtime during uncrushable material events from hours to minutes | ROI اثر: Increases plant availability by approximately 35%, safeguarding throughput targets
مرڪزي گريسنگ & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated manifold delivering lubricant to multiple bearing points | آپريشنل فائدا: Ensures critical components receive timely lubrication according to schedule, regardless of operator intervention | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 15% increase in bearing service life, اسپيئر پارٽ انوینٽري جي خرچن کي گھٽائڻ
HighAbrasion Resistant Conveyor Components | ٽيڪنيڪل بنياد: Chevron belts, اثر بستر, and vulcanized lagging on drive pulleys | آپريشنل فائدا: Minimizes spillage and dramatically reduces belt wear from sharpedged aggregate | ROI اثر: Lowers longterm conveyor maintenance costs by reducing belt replacement frequency
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | Our Customized Solution Advantage |
| : | : | : |
| پلانٽ جي دستيابي | 8588% (factoring scheduled maintenance) |>92% through enhanced reliability engineering |
| ٽين في ڪلو واٿور (kWh)| ~0.8 1.0 t/kWh (مواد جي لحاظ کان مختلف آهي) |>1.15 t/kWh via optimized circuit flow & اعلي ڪارڪردگي ڊرائيو |
| لباس جي قيمت في ٽون| $0.12 $0.18/ton for granite |>$0.09 $0.11/ton using premium alloys & liner profiling |
| Setup/Commissioning Time| 812 اجزاء جي آمد کان پوء هفتي |>57 هفتي ماڊلر ڊيزائن سان & preassembly |
| پيداوار جي درجه بندي مطابقت| ±10% variance on key sizes |>±5% variance with advanced screening & عمل ڪنٽرول |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي ذريعي ظرفيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (tph), based on standard crushed stone bulk density (~1.6 t/m³).
پرائمري کولہو جا اختيار: جهيڙيندڙ (900x1200mm) or Primary Cone Crusher (up to 500kW motor).
ثانوي / ثانوي اسٽيج: Two units of MultiCylinder Hydraulic Cone Crushers.
اسڪريننگ اسٽيج: Multideck Heavyduty vibrating screens (total screening area ≥30m²).
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 800 1000 ڪلواٽ; requires dedicated highvoltage connection.
اهم مواد جي وضاحت: پرائمري کولہو جا جوڙا Mn18Cr2 مصري اسٽيل مان ٺاهيا ويا; conveyor idlers with C4/C5 specification bearings; screen decks clad with replaceable AR400 steel panels.
جسماني پيرن جو نشان (لڳ ڀڳ.): ڊگھائي: ~ 80 م; ويڪر: ~35 م; اوچائي (وڌ ۾ وڌ): ~ 15 م. بنيادن جي لوڊشيڊنگ کان وڌيڪ 50 tons at key crusher locations.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي گرمي پد لاءِ ٺهيل آهي مناسب لوبريڪيشن اختيارن سان. مٽي دٻائڻ وارو نظام معياري طور شامل آهي.
6. درخواست جا منظر
Highway Construction Project | چيلنج: A contractor needed consistent supply of three spec aggregates (بنيادي ڪورس, سب بيس, blinding layer) for a tightsection highway project with strict delivery deadlines. Existing mobile fleet could not meet volume or gradation consistency.| حل: Implementation of a semipermanent customized 250tph plant near the project site featuring precise secondary/tertiary crushing circuits and multiple final screening lines.| نتيجا: Plant achieved sustained output of 280tph meeting all gradation specs simultaneously. Reduced reliance on external suppliers, cutting aggregate cost by 22% and ensuring uninterrupted project progress.
گرينائيٽ ڪواري جي توسيع | چيلنج:A quarry operator's existing 150tph plant was the bottleneck preventing bid qualification on larger tenders.Downtime was high due to component incompatibility between legacy equipment.| حل:A tailored stagebystage upgrade focused on integrating a new primary jaw crusher module,a highcapacity secondary cone,and centralized control system into the existing flow.| نتيجا:System throughput increased to a proven265tph.Plant availability improved from81%to90%due toreliable new componentsand predictive monitoring.ROI was achieved within14 months through new contract awards enabled by higher capacity.
7.تجارتي خيالات
A customized250300tph stone crushing plant isa major capital investment.Pricing isprojectspecific but generally falls into defined tiers:
معياري تشڪيل جو درجو: بنيادي سامان شامل آهي(jaw+cone+screens+conveyors+basic control)for common materials.Pricing basis provided upon application review.
بهتر ڪيل ترتيب واري درجي: Adds features like automated metal detection,مٽي گڏ ڪرڻ جو نظام,and advanced process control software.Optional features are quoted modularly.
ٽرنڪي پروجيڪٽ ٽائر: Includes full civil engineering design,supplyof all mechanical/electrical components,۽ تنصيب جي نگراني ڪئي وئي&ڪميشن ڪرڻ.
سروس پيڪيجز عام طور تي شامل آهن:
1.Foundational Warranty(12 مهينن جا حصا,محنت).
2.Preferred Maintenance Plans(annual inspections,wearschedule planning).
3.Ondemand technical supportand operator training.
Financing options such as equipment leasingor project financing through partner institutions can be structured over3to7year terms,makingthe investment more accessible.
8.FAQ
ق:What level of customization is possible within the250300tph range?
A.Customizationis central.We engineer aroundyour specific feed material analysis,targetproduct mix,and site constraints.Key variables include crusher chamber selection,screen deck configurations,and conveyor layoutto master your site plan.
Q.How does this plant handle variationsin material hardnessor feed size?
A.The hydraulic adjustmenton cone crushers allows quick CSS changes todifferent settingsfor different productsor compensate formaterial variation.Hightorque designensures consistent performance evenwith occasional oversize.The intelligentcontrol systemcan regulate feeder speedbasedon crusher motor loadto prevent overloads.
Q.What arethe ongoing operationalcosts we should budgetfor?
A.Major operationalcosts are wear parts(lining plates,ڪپڙا,اسڪرين meshes),توانائي جو واھپو,and routine maintenance labor.A welldesignedplant aimsto minimize these.With our specifications,wears costscan be estimatedat$0.$09$0.$11per ton forequivalent granite;energy consumption averages~0.$85$0.$90 kWhper ton dependingon local tariffs.Preventive maintenance plans help fix annual service costs.
Q.What infrastructureis requiredat our site?
A.Sites requirestable groundfor heavy foundations,a highvoltage electrical supply(~1000kVA transformer),and accessfor deliveryof oversizedcomponents.Adequate water supplyfordust suppressionis also needed.Detailed civil drawingare providedfor site preparation.
Q.Whatisthe typical lead timefrom orderto commissioning?
A.Fora customizedplant,total lead time typically rangesfrom6to9months.This includesdetailed engineering(46هفتا),manufacturingof major components(1620هفتا),شپنگ,and onsite erection/commissioning(68هفتا).Modular designs significantly reduce the onsite erection period comparedto traditional builtinplace plants
