250 300tph Stone Crushing Plant Fabricator Best Price
1. PAINPOINT driven اوپننگ
Are you managing a midtolarge scale aggregate operation and facing consistent pressure to meet project deadlines while controlling capital and operational expenditure? The challenges of a 250300tph stone crushing plant are significant. Inconsistent feed material causes unexpected wear and downtime on critical components. Bottlenecks in one crushing stage throttle the entire line’s output, leaving capacity unrealized. Rising energy costs directly erode profit margins on every ton produced. ان کان سواء, frequent maintenance interrupts production schedules, and configuring a plant for multiple product specifications often requires manual adjustments and costly delays.
How do you achieve reliable 300tonperhour output without excessive maintenance overhead? Can your plant adapt to varying feed hardness and size without sacrificing final product gradation? Is your current solution delivering the expected return on investment through sustained availability and low costperton?
2. پيداوار جو جائزو
هي پيداوار هڪ مڪمل آهي, stationary 250300tph turnkey stone crushing and screening plant designed for highvolume production of aggregates for road base, ڪنڪريٽ, ۽ اسفالٽ. It is engineered for primary contractors and quarry operators requiring consistent, specificationgrade output.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو (≤750mm) هڪ مضبوط جبڑے کولہو يا پرائمري اثر ڪندڙ جي ذريعي گھٽجي ويندي آهي.
2. ثانوي & ٽيٽيري ڪرشنگ: Material is conveyed to cone crushers or secondary impactors for further size reduction and shaping.
3. اسڪريننگ: Multipledeck vibrating screens precisely separate crushed material into required product sizes (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. مواد سنڀالڻ: A network of conveyors with centralized control transfers material between stages and to final stockpiles.
5. مٽي دٻائڻ: منتقلي پوائنٽن تي مربوط اسپري سسٽم ذرات جي اخراج کي ڪنٽرول ڪن ٿا, ensuring environmental compliance.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), چونا پٿر, and river gravel applications. Suited for permanent installation in large quarry sites or major infrastructure project batching plants.
حدون: موبائيل يا نيم موبائل سامان جي طور تي ٺهيل نه آهي. Feed size and material abrasiveness must align with configured crusher chamber selections for optimal performance.
3. بنيادي خاصيتون
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ گڏ ٿيل, steelframed substructures | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 40%, ensures precise factory alignment of motors and drives | ROI اثر: تيز رفتار ڪميشن آمدني جي پيداوار کي تيز ڪري ٿو; standardized modules simplify future maintenance.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: PLC تي ٻڌل خودڪار لوڊشيڊنگ الگورٿمز سان | آپريشنل فائدا: Optimizes crusher feed rates in realtime to prevent choking or running empty; monitors power draw for peak efficiency | ROI اثر: Reduces energy consumption per ton by an estimated 815% ۽ آپريٽر جي غلطي کي گھٽائي ٿو.
HeavyDuty Wear Component Package | ٽيڪنيڪل بنياد: هاء ڪروم بلو بار, manganese steel jaws/concaves, reinforced screen meshes | آپريشنل فائدا: طرفان خدمت جي وقفن کي وڌايو 3050% in abrasive applications, maintains consistent product gradation longer | ROI اثر: Lowers costperton for wear parts and reduces downtime frequency for component changeouts.
MultiStage Dust Control Integration | ٽيڪنيڪل بنياد: Strategically placed spray nozzles with solenoid valves tied to conveyor operation | آپريشنل فائدا: Effectively suppresses dust at each transfer point, improving site visibility and operator health | ROI اثر: Mitigates risk of environmental noncompliance fines and reduces cleanup labor.
مرڪزي گريسنگ & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated pump system with distribution lines to key bearing points | آپريشنل فائدا: Ensures critical bearings receive correct lubrication on schedule without manual intervention | ROI اثر: Prevents premature bearing failure, a leading cause of unplanned downtime.
HighCapacity Vibrating Screens with Deck Access System | ٽيڪنيڪل بنياد: Large screening area with adjustable throw; مربوط رستا & پليٽ فارم | آپريشنل فائدا: Maximizes screening efficiency; محفوظ مهيا ڪري ٿو, easy access for mesh inspection and replacement | ROI اثر: Improves final product quality control and enhances worker safety during routine checks.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | This 250300tph Solution | فائدو (% سڌارو) |
| : | : | : | : |
| پلانٽ جي دستيابي | 8588% (منصوبابندي ڪيل سار سنڀال سميت) | 92%+ (engineered design) | +47% اپ ٽائم |
| توانائي جو واھپو (kWh/ٽن)| وڏي پيماني تي مختلف آهي; often not optimized per stage| Managed via intelligent load control| تائين 15% reduction demonstrable |
| Wear Life on Abrasive Rock| Standard manganese/chrome components| Premium alloy selection & chamber optimization| +30% average increase |
| تنصيب & ڪم ڪرڻ جو وقت| 812 weeks onsite assembly| ~57 weeks (modular skid design)| ~ 40٪ گهٽتائي |
| پيداوار جي درجه بندي مطابقت| Manual feed adjustment leads to variance| Automated setting regulation (ASRitype systems)| Variance improved by up to 25% |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي ذريعي ظرفيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (varies based on feed material hardness & سائز جي تقسيم).
پرائمري کولہو جا اختيار: جهيڙيندڙ (900x1200mm) يا پرائمري اثر کولہو (Φ1600x2000mm).
ثانوي / ٽيٽيري کولہو: Two units of Hydraulic Cone Crushers (مثال, ايڇ پي سي 315).
Screening Stations: Two units of TripleDeck HeavyDuty Vibrating Screens (2400x6000mm).
ڪل انسٽال ٿيل پاور: لڳ ڀڳ 800 950 ڪلواٽ.
اهم مواد جي وضاحت: Main frame structure fabricated from Q345B steel; wear liners use Mn18Cr2 or equivalent highgrade alloys.
مجموعي طور ٻوٽي جي پيرن جو نشان (ايل ايڪس ڊبليو): ~120m x 85m (layout can be customized).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C جي محيطي درجه حرارت لاء ٺهيل; dust emission control meets standard regulatory limits (<20mg/m³ at property boundary).
6. درخواست جا منظر
Highway Construction Base Course Production | چيلنج: A national infrastructure project required consistent supply of three graded aggregates for road base layers from highly abrasive granite. The existing plant struggled with rapid wear and inconsistent sizing, threatening project timelines.| حل: Implementation of this heavyduty configured plant featuring cone crushers with automated settings control and premium wear packages.| نتيجا: Achieved sustained output of 280tph. Wear part life increased by over 35%, reducing changeout downtime. Product gradation consistency met strict highway authority specifications throughout the contract.
Commercial Limestone Quarry Expansion | چيلنج: A quarry expanding its market needed to increase finished product range without adding separate processing lines or excessive manual sorting.| حل: Installation of this multistage plant with precise secondary/tertiary crushing circuits and highefficiency multideck screens.| نتيجا:The plant reliably produces five distinct products simultaneously—from coarse aggregate to manufactured sand—at a combined rate exceeding 270tph, enabling entry into new concrete and asphalt mix markets.
7. تجارتي خيالات
Our approach provides clarity in investment planning:
قيمت جا درجا: We offer three standard configurations:
ضروري: Core crushing & screening modules for reliable singleproduct output.
Advanced: Includes automation systems, enhanced dust control, wider conveyor specification.
پريميئم: Full turnkey package with premium wear materials package extended warranty coverage
اختياري خاصيتون & واڌارو: Specific options include automated metal detection/rejection systems advanced rockonrock shaping chambers additional sound attenuation enclosures remote monitoring telematics packages
سروس پيڪيجز: Choose from annual maintenance contracts providing scheduled inspections guaranteed spare parts delivery priority technical support Extended warranty plans are available covering major structural components
فنانسنگ جا اختيار: We work with established financial partners offer flexible leasing arrangements milestonebased project financing solutions tailored capital expenditure plans
8.FAQ
1.ق:What if our feed rock hardness exceeds the standard design parameters?
اي:The plant's core structural design accommodates high loads but we conduct a detailed feed material analysis during quotation For extremely hard or abrasive materials we specify upgraded wear component alloys chamber geometries ensure designed throughput longevity
2.Q How does this plant manage fluctuations in incoming feed size?
A The intelligent process control system regulates feeder speeds based realtime crusher motor load preventing choking This combined surge pile capacity before primary crusher smooths out typical frontend loader variation
3.Q What typical timeframe expected from order placement commissioning?
A For standard configuration lead time manufacturing shipping approximately months Onsite installation commissioning modular skid design typically requires weeks depending local civil works readiness
4.Q Are spare parts readily available longterm?
A Yes We maintain global inventory strategic wear parts provide guaranteed stockholding agreements as part service packages All major mechanical electrical components internationally standardized brands ensuring supply chain redundancy
5.Q Can existing equipment integrated into new plant?
A Potentially yes An initial audit your current conveyors screens can determine compatibility integration feasibility often possible especially material handling equipment reducing overall project cost
6.Q What ongoing operational staffing requirements?
A The automated central control system allows efficient operation primary operators monitoring stations Additional personnel required routine mechanical checks stockpile management but labor intensity significantly lower versus manually controlled plants
7.Q What key factors influence final price quotation?
A Final pricing determined specific equipment selection required options degree site preparation needed local regulatory compliance costs shipping logistics destination Comprehensive site survey forms basis fixedprice turnkey proposal
