250 300tph پٿر کرشنگ پلانٽ ايڪسپورٽ هول سيل قيمت
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? Common challenges with conventional setups include:
غير مطابقت رکندڙ ذريعي: Fluctuations in feed material hardness or size leading to unpredictable 250300 TPH پيداوار, causing downstream delays.
ضرورت کان وڌيڪ بند وقت: Frequent maintenance stops due to component wear or system failures, directly costing over $5,000 في ڪلاڪ گم ٿيل پيداوار ۽ محنت ۾.
هاء آپريشنل پيچيدگي: Multiple standalone units requiring separate setup, حساب ڪتاب, and operator oversight, increasing labor costs and error potential.
Inflexible Product Specification Changes: Difficulty adapting to changing market demands for different aggregate sizes without significant reconfiguration time.
How do you achieve a steady 250300tph output with lower costperton, maximize equipment uptime, and gain the flexibility to meet varied product specs? The answer lies in a purposeengineered 250300tph stone crushing plant.
2. پيداوار جو جائزو
This product is a complete stationary crushing and screening solution engineered for continuous, مجموعن جي اعلي مقدار جي پيداوار. It is designed as an integrated circuit to reliably process hard rock (گرينائيٽ, بيسالٽ) and abrasive materials into precisely graded final products.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (750mm تائين) هڪ مضبوط پرائمري جبڑے کولہو طرفان گھٽجي وئي آهي.
2. ثانوي & ٽيٽيري ڪرشنگ: Material is conveyed to cone crushers for further size reduction, ensuring cubical product shape.
3. اسڪريننگ & درجه بندي: Vibrating screens separate material into required size fractions.
4. ذخيرو ڪرڻ & پهچائڻ: Finished products are conveyed to designated stockpiles via radial stackers.
ايپليڪيشن جو دائرو & حدون:
دائرو: وڏي کوٽائي آپريشن لاء مثالي, اهم بنيادي ڍانچي منصوبن (هاءِ ويز, ريل گاڏيون), ۽ تجارتي ڪنڪريٽ / اسفالٽ پلانٽ فيڊ. Suited for processing granite, چونا پٿر, river stone, and other similar minerals.
حدون: Not designed for very soft or sticky materials like clay without preprocessing. Requires stable foundation and adequate electrical supply. Feed size must comply with primary crusher opening specifications.
3. بنيادي خاصيتون
ذھني ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC with touchscreen HMI | آپريشنل فائدا: Enables singlepoint monitoring and control of the entire 250300tph stone crushing plant flow, reducing operator workload by an estimated 30% | ROI اثر: Faster troubleshooting and optimized performance reduce nonproductive time by up to 15%
HeavyDuty پرائمري اسٽيشن | ٽيڪنيڪل بنياد: Deepchamber jaw crusher with reinforced frame and oversized bearings | آپريشنل فائدا: Consistently handles tough feed conditions with less risk of bridging or premature wear | ROI اثر: Extended service intervals on wear parts lower maintenance costperton by an average of 18%
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic systems on cone crushers | آپريشنل فائدا: Allows operators to adjust CSS or clear cavities in minutes without manual disassembly | ROI اثر: تائين جي معمولي ترتيبن لاءِ گھٽ ۾ گھٽ وقت گھٽائي ٿو 80% دستي نظام جي مقابلي ۾
MultiStage Screening Precision | ٽيڪنيڪل بنياد: HighG force vibrating screens with deck tensioning systems | آپريشنل فائدا: Delivers sharp product separation and high screening efficiency even under highload conditions | ROI اثر: Reduces recirculating load and improves final product yield, maximizing saleable material output
انٽيگريڊ ڊسٽ سپپريشن | ٽيڪنيڪل بنياد: Strategically placed spray nozzles fed by a highpressure pump system | آپريشنل فائدا: مؤثر طور تي منتقلي پوائنٽن تي مٽي کي سنڀاليندو آهي, سائيٽ جي حفاظت ۽ ماحولياتي تعميل کي بهتر بنائڻ | ROI اثر: Avoids regulatory fines and reduces wear on machinery from abrasive dust
ماڊلر ساخت جي ڊيزائن | ٽيڪنيڪل بنياد: Prefabricated walkways, پليٽ فارم, and support structures | آپريشنل فائدا: Simplifies installation and future reconfiguration or relocation of the plant | ROI اثر: Cuts initial installation time by approximately 25%, وقت جي پيداوار کي تيز ڪرڻ
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Conventional Setup) | هي 250300tph پٿر کرشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري دستيابي | 8588% (منصوبابندي / اڻ رٿيل اسٽاپ) | فيلڊ ڊيٽا مسلسل ڏيکاري ٿو >92% availability over annual cycles| +5% سڌارو |
| توانائي واپرائڻ في ٽين| Based on disparate motor loads per unit| Optimized system design with loadsensing conveyors reduces total draw| تائين 12% وڌيڪ موثر |
| ڪپڙا پارٽ لائف (پرائمري)| Varies significantly with abrasiveness| Proprietary alloy jaws & liners demonstrate longer life in controlled tests| +2030% وڌايل زندگي |
| پيداوار جي شڪل انڊيڪس (ڪعبي)| Dependent on secondary stage only| Multichamber cone crushing ensures controlled fracture across stages| Improved cubicity by ~15% |
| ٻيهر ترتيب ڏيڻ جو وقت| Manual adjustment can take multiple shifts| Hydraulic settings allow major changes within a single shift|50% تيز |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 300 ميٽرڪ ٽين في ڪلاڪ (مواد جي کثافت جي بنياد تي مختلف آهي & سختي).
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, PE900x1200], فيڊ اوپننگ 900mm x 1200mm.
ثانوي / ثانوي Crushers: Two units of Cone Crushers [مثال, ايڇ پي سي 315], each with hydraulic adjustment.
اسڪريننگ يونٽس: Two sets of TripleDeck Inclined Vibrating Screens [مثال, 3YK2870].
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 550650 ڪلواٽ; مستحڪم صنعتي بجلي جي فراهمي جي ضرورت آهي.
اهم مواد جي وضاحت: مکيه فريم Q345B اسٽيل مان ٺهيل; Wear plates use Mn18Cr2 highmanganese steel; Conveyor belts rated for heavy impact (EP400/3).
لڳ ڀڳ پيرن جا نشان (LxW): ~85m x 45m (layout dependent on site specifics).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي گرمي پد لاءِ ٺهيل آهي مناسب لوبريڪيشن اختيارن سان.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
Challenge A quarry needed to increase output from 180tph to a steady 280tph to fulfill a highway construction contract but had space constraints limiting extensive new foundations.
Solution Implementation of our compact modular design for a complete stationary crushing plant allowed integration into the existing flow. The focus was on the highcapacity cone crushers for secondary/tertiary stages.
Results The plant achieved sustained throughput of >290tph of granite aggregate meeting strict ASTM specs. The modular design cut installation time by six weeks versus traditional builds.
Commercial Aggregate Supplier Diversification
Challenge A regional supplier faced fluctuating demand between concrete chips (19ايم ايم) and road base material (40ايم ايم). Changing product specs with their old multiunit setup caused fullday production halts.
Solution A new integrated circuit featuring cone crushers with rapid hydraulic CSS adjustment was installed as their primary stone crushing plant solution.
Results Changeover time between major product specifications was reduced from over eight hours to under ninety minutes. This flexibility allowed the supplier to capture spotmarket contracts profitably.
7. تجارتي خيالات
Our solutions are offered in tiered configurations:
1. Standard Configuration Includes primary jaw crusher secondary cone crusher tertiary cone crusher screens basic conveyors dust suppression steel structure control panel
2 Premium Configuration Adds automated grease lubrication systems metal detectors magnetic separators onboard generator compatibility more comprehensive walkways
3 Customized Configuration Engineered for specific feed materials or extreme output requirements e g additional pre screening scalping unit special wear liners
Optional Features Advanced rock level sensors remote monitoring telemetry package sound enclosures heated lube systems
Service Packages We offer tiered annual service agreements covering scheduled maintenance parts discounts priority technical support Operator training programs are included with every installation
Financing Options We work with international export finance partners can facilitate leasing structures or milestone based payment plans tailored for large capital equipment purchases
8 FAQ
Q What is the lead time from order confirmation delivery?
A For standard configurations lead time is typically weeks months depending on final specifications Custom designs require additional engineering time Detailed schedules are provided upon project initiation
Q How does this plant handle variations in feed material hardness?
A The core design uses robust crushers sized above nominal capacity providing headroom Cone crushers hydraulic overload protection automatically handle momentary hardness spikes preventing damage minimizing unplanned stops
Q What are the ongoing operational costs we should budget?
A Primary costs are energy wear parts replacement labor Field data indicates average cost per ton processed factoring these elements typically ranges X Y currency units depending local power rates Regular planned maintenance is critical controlling long term costs
Q Is technical training provided our operations team?
A Yes comprehensive onsite training conducted commissioning covers daily operation routine maintenance safety procedures basic troubleshooting Documentation includes detailed operation maintenance manuals English local language requested available
Q Can we integrate existing equipment like our current primary crusher into new system?
A Engineering assessment required determine compatibility control integration conveyor interfacing Many projects incorporate one two existing major units reduce overall investment cost feasibility study can confirm this option
