250 300tph اسٽون ڪرشنگ پلانٽ ڪمپني آر&ڊي
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, a 250300tph stone crushing plant represents a critical production tier where inefficiencies translate into significant financial impact. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Frequent mechanical failures in key components can halt your entire line, گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ.
نامناسب حتمي پيداوار جي معيار: Fluctuations in grain size and shape lead to product rejection, گھٽ مارڪيٽ جي قيمت, ۽ خام مال ضايع ڪيو.
اعلي آپريشنل خرچ: Spiking energy consumption from inefficient crushing chambers and excessive wear part replacement cycles directly cut into your margin.
اسڪاليبلٽي حدون: Inflexible plant layouts that cannot adapt to changing feed material or product mix requirements force costly, longterm reengineering.
Is your current setup delivering the consistent 250300 ton per hour output you designed for? Are you achieving the costperton metric required to remain competitive? حل رڳو مشينري ۾ نه آهي, but in an integrated system engineered for reliability at this specific capacity range.
2. پيداوار جو جائزو: 250300TPH Turnkey Stone Crushing & اسڪريننگ پلانٽ
هي هڪ مڪمل آهي, stationary crushing circuit engineered for continuous, مجموعن جي اعلي مقدار جي پيداوار (05ايم ايم, 510ايم ايم, 1020ايم ايم, 2031.5ايم ايم, وغيره). اهو بنيادي ٺيڪيدار ۽ کواري مالڪن لاءِ ٺاهيو ويو آهي جن کي روڊ جي بنياد لاءِ مسلسل پيداوار جي ضرورت هوندي آهي, ڪنڪريٽ جو مجموعو, يا ريلوي ballast.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: وڏو کاڌو مواد (≤750mm) شروعاتي سائيز جي گھٽتائي لاءِ پرائمري جبڑے جي کولہو کي وائبريٽنگ گرزلي فيڊر ذريعي مسلسل کارايو ويندو آهي.
2. ثانوي & ٽيٽيري ڪرشنگ: ڪٽيل مواد کي وڌيڪ گھٽائڻ لاء ثانوي مخروط کولہو ڏانهن پهچايو ويندو آهي. A tertiary cone crusher or impact crusher then refines the product to the required specifications.
3. مواد جي اسڪريننگ: Multipledeck vibrating screens precisely separate the crushed material into defined product fractions.
4. ٻيهر گردش & ذخيرو ڪرڻ: Oversize material is recirculated back to the appropriate crusher via closedcircuit conveyors, while finished products are conveyed to designated stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), چونا پٿر, and river gravel processing. Suitable for large infrastructure projects requiring highvolume, consistent supply.
حدون: پورٽبل يا موبائل ايپليڪيشنن لاءِ ٺهيل ناهي. Feed material with very high moisture or clay content (>10%) may require prescreening/scalping adjustments. Maximum feed size is determined by primary crusher opening.
3. بنيادي خاصيتون
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) on feeder motors | آپريشنل فائدا: Maintains optimal cavity level in primary crusher by automatically adjusting feed rate based on motor load | ROI اثر: Prevents crusher choking or running empty, جي ذريعي ذريعي بهتري 8% and reducing liner wear
Laminated کرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Multilayer crushing principle in cone crushers | آپريشنل فائدا: Creates interparticle compression for superior cubical product shape with reduced flakiness index | ROI اثر: Highervalue end product increases sales revenue; reduces downstream processing wear.
مرڪزي گريسنگ & PLC خودڪار | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر مانيٽرنگ سان خودڪار لوبريڪيشن سسٽم | آپريشنل فائدا: نازڪ بيئرنگ کي يقيني بڻائي ٿي ته دستي مداخلت کان سواءِ درست لوبريڪيشن وقفو حاصل ڪيو وڃي; provides fault alerts | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 35% and prevents catastrophic failurerelated downtime.
HeavyDuty Vibrating Screen with Wire Rope Isolators | ٽيڪنيڪل بنياد: High Gforce screening motion on isolation mounts | آپريشنل فائدا: Enables efficient separation of sticky or damp material with minimal vibration transfer to support structure | ROI اثر: Increases screen cloth life by ~25% and reduces structural maintenance costs.
Modular Conveyor System with Impact Beds | ٽيڪنيڪل بنياد: Standardized bolttogether sections with reinforced load zones | آپريشنل فائدا: Simplifies layout reconfiguration; protects belts from damage at transfer points | ROI اثر: تنصيب جو وقت گھٽائي ٿو 15% and extends conveyor belt service life significantly.
Dedicated Dust Suppression Ring System | ٽيڪنيڪل بنياد: Nozzle arrays at each transfer point connected to a central pump station | آپريشنل فائدا: Effectively controls airborne particulate at source without overwetting material | ROI اثر: ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي, avoiding fines and improving site working conditions.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | اسان جي 250300tph پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي (مقرر ڪيل ڪلاڪ) | 90 92% | ≥ 95% (دستاويز ٿيل) | +3 جي طرف +5 سيڪڙو پوائنٽون |
| بجلي جو استعمال في ٽين پروسيس ٿيل| ~ 1.8 2.0 kWh/t (سخت پٿر)| ~1.65 1.75 kWh/t (سخت پٿر)| 8% جي طرف 12% |
| لباس حصو قيمت في ٽون (مخروطي لينر)| Industry Average Index = 100| انڊيڪس = 85 90| 10% جي طرف 15% |
| پراڊڪٽ فلڪينس انڊيڪس (ٽئين اسٽيج)| >15% common target range| مسلسل <12% target range| +20% improvement in shape |
| تنصيب & ڪم ڪرڻ جو وقت| ~4560 days from delivery completion| ~3040 days from delivery completion| 25% جي طرف 33% |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي ذريعي ظرفيت: جي نالي ماتر پيداوار 270 tph, configurable between 250 - 300 tph based on final screen deck configuration and feed material hardness.
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 550 - 650 ڪلواٽ. Requires main power supply at 400V/50Hz يا ترتيب ڏنل. All major motors equipped with soft starters.
مواد جي وضاحت: ويلڊڊ اسٽيل پليٽ مان ٺهيل پرائمري کولہو فريم (≥ Q345B). Wear liners use Mn18Cr2 or equivalent highchromium alloy steel. ڪنويئر بيلٽ گهٽ ۾ گهٽ EP400/3 لاءِ ڏنل آهن.
جسماني طول و عرض (عام ترتيب): Entire plant footprint approximately 85م (ايل) x 45m (ڊبليو) ذخيرا کان سواء. Maximum height (~22m) at primary crusher feed hopper.
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل 20°C کان +45°C. Dust emission control achieves ≤30mg/m³ at property boundary with active suppression system engaged.
6. درخواست جا منظر
هاء وي تعميراتي منصوبي جي مجموعي فراهمي
چيلنج: A contractor needed guaranteed daily supply of multiple certified aggregate sizes (0/5mm ريت متبادل, two grades of base course) for a timecritical highway project exceeding one million tons total demand.
Solution Implementation of this standardized yet configurable stone crushing plant allowed parallel production lines within the same footprint.
Results The plant met the required daily volume consistently over an eighteenmonth period while maintaining strict gradation specifications across all products as verified by project QC labs.
گرينائيٽ ڪواري جي توسيع
Challenge An existing quarry operation sought to increase its marketable product range beyond simple base material into highervalue concrete aggregates but was constrained by an outdated singleline setup producing inconsistent grain shape.
Solution This modular stone crushing plant was integrated as a second dedicated line featuring advanced tertiary crushing stages specifically tuned for granite's abrasive properties.
Results The quarry added three premium aggregate products to its catalog within six months of commissioning achieving an average sales price increase of €2 per ton while maintaining throughput above the targeted minimum threshold
7 تجارتي خيالات
Our approach provides clarity on investment options:
قيمت جا درجا:
Tier A Base Plant Configuration Includes primary secondary tertiary crushing core screening basic dust control Designed as reliable workhorse solution
Tier B Enhanced Configuration Adds automated greasing advanced PLC control system upgraded dust filtration optional features like metal detectors
Tier C Fully Optimized Configuration Incorporates all Tier B features plus remote monitoring diagnostics predictive maintenance software package highest grade wear materials
اختياري خاصيتون:
Onboard power generation package diesel over electric
Automated sampler systems integrated into final product conveyors
Additional finished product conveyor stackers radial type
Extended warranty coverage up years on major structural components
سروس پيڪيجز:
Standard Package Commissioning operator training first year scheduled inspections
Premium Package Includes standard plus annual comprehensive health check prioritized spare parts dispatch guaranteed response times hours
Platinum Package Full maintenance contract covering all scheduled servicing wear parts excluding consumables like screen cloths based on agreed costperton model
فنانسنگ جا اختيار:
We offer structured financing solutions through our partners including equipment leasing longterm rental purchase agreements PPA models tailored cash flow requirements typical project timelines
FAQ
What if my raw feed material hardness changes frequently?
The stone crushing plants core cone crushers are equipped hydraulic adjustment systems allowing operators quickly change CSS closed side setting minutes compensate different rock characteristics maintain consistent output quality
How does this system integrate with my existing frontend loaders feeding?
The design includes surge hopper capacity approximately tons buffer ensuring continuous operation even during short breaks loader cycle times Standard feed hopper width accommodates all common wheel loader bucket sizes
What are typical lead times from order placement commissioning?
For standard configurations lead time typically months exworks Customized layouts may require additional weeks Detailed project schedule provided upon initial technical review
ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
Yes we provide contractual performance guarantees covering minimum throughput capacity maximum power consumption key product gradation curves based agreed test protocol using your site representative sample materials prior shipment
What ongoing technical support available after commissioning?
Support includes access online parts catalog technical drawings video library Our service engineers available remote diagnostics phone email For critical issues we maintain network certified technicians regions worldwide
