250 300tph پٿر کرشنگ پلانٽ ڪمپني جي قيمت
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300tph پٿر جي ڪرشنگ پلانٽ هڪ اهم سرمائيدار اثاثو آهي, اڃا تائين عام عملياتي چئلينج خاص طور تي ان جي سيڙپڪاري تي واپسي کي گهٽائي سگهن ٿا.
غير مطابقت رکندڙ ذريعي: Fluctuations in feed material hardness or size can cause chokeups or underutilization, failing to consistently hit the 250300 ton per hour target and delaying project timelines.
اعلي آپريشنل Downtime: Frequent maintenance stops for wear part replacement or unplanned mechanical failures directly translate to lost revenue, often exceeding thousands of dollars per hour in idle capacity.
اضافي توانائي واپرائڻ: Inefficient crushing chambers and poorly matched componentry can lead to disproportionately high power costs per ton of finished aggregate.
پيداوار جي معيار جي تبديلي: Inability to precisely control final product cubicity and gradation leads to offspec material, reducing its market value or causing rejections.
تيز لباس واري حصي جي تباهي: The wrong configuration for your primary rock type accelerates wear in crushers, اسڪرين, ۽ conveyors, creating unpredictable cost spikes and inventory headaches.
Is your current setup delivering predictable throughput with controlled operational expenses? Can you reliably meet stringent aggregate specifications while maintaining a low costperton metric? The following solution addresses these exact engineering and commercial challenges.
2. پيداوار جو جائزو
هي 250300tph اسٽيشنري پٿر کرشنگ پلانٽ مڪمل آهي, hardrock processing circuit engineered for continuous, تعمير لاء مجموعن جي اعلي مقدار جي پيداوار, روڊ جو بنياد, ۽ ريلوي ballast. It is designed as a multistage crushing and screening system for processing mediumhard to hard stones such as granite, بيسالٽ, درياهه جا پٿر, ۽ چونا پٿر.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (≤750mm) is reduced by a robust primary jaw crusher or gyratory crusher.
2. ثانوي & ٽيٽيري ڪرشنگ: پيداوار ثانوي ڏانهن پهچايو ويو آهي (مخروط کولہو) and optionally tertiary (cone or impact crusher) stages for further size reduction and shape refinement.
3. اسڪريننگ & درجه بندي: Material is routed through vibrating screens to separate it into precise product fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. مواد سنڀالڻ & ذخيرو ڪرڻ: Closedcircuit conveyors recirculate oversize material back to the appropriate crusher, جڏهن ته onspec پراڊڪٽ مقرر ٿيل ذخيرن تائين پهچايو ويندو آهي.
ايپليڪيشن جو دائرو & حدون:
دائرو: وڏي کوٽائي آپريشن لاء مثالي, major infrastructure projects requiring dedicated onsite supply, and commercial aggregate suppliers serving regional markets.
حدون: This is a stationary plant configuration requiring foundational work and substantial electrical supply. اهو بار بار منتقل ڪرڻ لاء مناسب ناهي. Extremely abrasive or sticky materials may require specific liner configurations and more intensive maintenance protocols.
3. بنيادي خاصيتون
ماڊل پلانٽ ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether substructures with integrated wiring harnesses | آپريشنل فائدا: اندازي مطابق سائيٽ جي انسٽاليشن جو وقت گھٽائي ٿو 3040%, minimizing project mobilization delays | ROI اثر: Faster commissioning leads to earlier revenue generation from aggregate sales.
ذھني ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computeroptimized cavity design based on feed material simulation | آپريشنل فائدا: Achieves higher reduction ratios per stage with lower risk of bridging or choking | ROI اثر: Improves overall circuit efficiency by 812%, سڌو سنئون قيمت گھٽائڻ.
مرڪزي گريسنگ & PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Automated lubrication points monitored from a central control panel with fault diagnostics | آپريشنل فائدا: Ensures critical bearings receive proper lubrication schedules, extending component life | ROI اثر: Reduces manual maintenance time by ~15% and prevents costly bearing failures.
HighStrength Conveyor Systems | ٽيڪنيڪل بنياد: DIN/ISO standard idlers with impact beds at loading points and dustsealed bearings | آپريشنل فائدا: Minimizes spillage and belt wear, ensuring consistent material flow at designed capacities | ROI اثر: Lowers longterm conveyor maintenance costs and prevents throughput bottlenecks.
MultiDeck HighFrequency Screening | ٽيڪنيڪل بنياد: Vibrating screens with adjustable throw and frequency for precise material separation | آپريشنل فائدا: Produces inspec product gradation with high screening efficiency (>95%) | ROI اثر: Maximizes saleable product yield and reduces recirculation load on crushers.
HeavyDuty Structural Steel Frame | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) designed support structures with reinforced walkways | آپريشنل فائدا: Provides longterm stability under dynamic loads with safe access for service personnel | ROI اثر: Ensures plant longevity over a 15+ year lifecycle with enhanced operational safety compliance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | Our 250300tph Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سراسري دستيابي (مقرر ڪيل وقت) | 88 92% | >94% (دستاويز ٿيل) | +3% جي طرف +6% |
| بجلي جو استعمال في ٽين پروسيس ٿيل (kW/t) ~ Hard Granite| ~0.9 1.1 kW/t| ≤0.85 kW/t| Up to ~15% Reduction |
| لباس حصو قيمت في ٽون (پرائمري اسٽيج)|| Industry data referenced in design; specific savings depend on material abrasiveness.| جي دستاويزي گهٽتائي 1025% چيمبر جي اصلاح جي ذريعي |
| تنصيب & ڪميشن جي ٽائيم لائن| 8 10 هفتو| 20ايم ايم)| عام طور تي 80%| Improved market value for premium aggregates |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: Adjustable between stable outputs of 250 300 ميٽرڪ ٽين في ڪلاڪ, depending on feed size distribution (<750mm recommended max).
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 550 650 ڪلواٽ. مستحڪم صنعتي بجلي جي فراهمي جي ضرورت آهي; options available for diesel generator integration.
مواد جي وضاحت: Engineered for compressive strength ≤350MPa materials (مثال, گرينائيٽ). Crusher liners available in various manganese steel grades or composite alloys for specific abrasion resistance.
جسماني طول و عرض (لڳ ڀڳ.): Plant footprint varies by layout but typically requires an area of approximately (ايل)80m x (ڊبليو)50m x (ايڇ)15م. Detailed layout drawings are provided preorder.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ وارو نظام معياري آهن; full dust encapsulation modules are optional.
6. درخواست جا منظر
هاء وي تعميراتي منصوبي جي فراهمي
چيلنج: A major contractor needed a guaranteed onsite supply of over 500k tons of certified road base aggregates within an aggressive twoyear timeline.
حل: Installation of this modular stone crushing plant configured specifically for limestone processing at the project site.
نتيجا:The plant achieved an average output of over280tph at consistent specification.The dedicated supply eliminated logistical delays,and the project completed its aggregate phase three weeks ahead of schedule
Commercial Quarry Expansion
چيلنج:A regional quarry operator sought to upgrade from150tph capacityto meet new municipal contracts but faced space constraintsand neededto maintain operations during phased implementation
حل:A staged upgrade usingthe modular designof thisplant allowingthe secondaryand tertiary crushingstages tobebrought onlinebefore decommissioningthe old circuit
نتيجا:The quarry increasedproductionby95%(from150to293tph average)and improvedproduct cubicityby22%.The phased approach preventedan estimatedsix weeksof total production loss
7.تجارتي خيالات
سامان جي قيمت جا درجا بنيادي ترتيب جي چوڌاري ٺهيل آهن:
1.بنيادي ٺاھ جوڙ جو درجو:Includes primary jawcrusher secondary conecrusher screening towersand basic conveyorscapableof reaching250tph.Pricedasacomplete package
2.اعلي ظرفيت جو درجو:Addsatertiary conecrusherfor superior shapecontrol larger screensand heavyduty feedersfor consistent300+tph performance
3.Customization Options:Dust enclosure systems automated metal detection magnetic separators advanced process automation(اسڪاڊا)and alternative wear liner materialsare availableat additional cost
Service packages include:
•Standard Warranty Package:12 مهينن لاء حصن ۽ مزدورن کي ڍڪي ٿو
•Extended Service Agreement:Predictive maintenance scheduled inspectionsand priority parts dispatchfor36or60months
•OnSite Operator Training:A comprehensive programis includedwith every installation
Financing optionsare availablethrough partner institutions including equipment leasing capital loansand renttopurchase plans tailoredto match project cash flow profiles
8.FAQ
ق:What if my feed rock hardness exceeds your stated specification?
اي:The plant's structural design accommodates harder materials; however achieving the full rated throughput may require adjustments such as differentcrushing chamber profiles reduced feed sizeor specific wear part alloys Our engineering team conducts amaterial reviewprior topurchase
ق:What levelof operator expertiseis requiredtorunthisplant?
اي:The PLC control system simplifies operation but we recommendat least one supervisorwith mechanical knowledge Our mandatory training program certifiesyour teamon safe operation basic troubleshootingand routine maintenance procedures
ق:آرڊر کان وٺي ڪميشن ڪرڻ تائين عام پهچائڻ جو وقت ڇا آهي?
A Forstandard configurations lead timeis typically16–20weeks Exworks Staged deliveryand installationare managedby ourproject managementteamwith aclear critical path scheduleprovided
ق:Canyou providegranular dataon expectedwear part consumptionformy specificmaterial?
A Yes Basedonyour providedmaterial samplesor technical datasheets our laboratorycan performabrasion analysis(eg Los Angeles test)and providea detailedwear part life expectancyreportwith estimatedcostper ton projections
ق:Arethere financing solutionsthat alignwith seasonal cash flowsin our business?
A Yes We offerstructured financing that can include seasonal payment plans where repayment amounts adjustbasedon your typical production cycles subjectto credit approval
