250 300tph Stone Crushing Plant Company Moq
1. PAINPOINT driven اوپننگ
Are you managing a midtolarge scale aggregate production operation and facing persistent bottlenecks that cap profitability? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, a 250300tph stone crushing plant represents a critical production tier where inefficiencies translate into significant financial impact. عام چئلينج شامل آهن:
غير مطابقت رکندڙ ذريعي: Unplanned downtime from feeder to crusher mismatches or conveyor bottlenecks, losing hundreds of tons per shift.
اعلي آپريشنل خرچ: Spiking wear part consumption in secondary/tertiary stages and excessive energy use per ton of finished aggregate.
پيداوار جي معيار جي ويرينس: مسلسل ڪيترن ئي اسپيڪ پروڊڪٽس کي پورا ڪرڻ ۾ ناڪامي (مثال, 3/4" مجموعي, 1/2" چپس, ٺاهيل ريت) from variable feed material.
Excessive Footprint & سيٽ اپ وقت: Modular plants that require extensive civil works and complex interconnection, delaying commissioning and ROI.
مرڪزي سوال آهي: how do you achieve reliable 250300tph output with lower costperton, آسان سار سنڀال, and the flexibility to adapt to changing project demands?
2. پيداوار جو جائزو
هي 250300tph اسٽيشنري پٿر کرشنگ پلانٽ مڪمل آهي, engineered solution designed for continuous, روڊ جي بنياد لاء مجموعي جي اعلي مقدار جي پيداوار, ڪنڪريٽ, ۽ اسفالٽ ايپليڪيشنون. اهو پرائمري لاء ترتيب ڏنل آهي, ثانوي, and tertiary crushing stages to produce precisely graded end products.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: وڏو کوهه وارو پٿر (750mm تائين) is fed into a primary jaw crusher for initial size reduction.
2. ثانوي ڪرشنگ & اسڪريننگ: پيداوار کي ثانوي مخروط کولہو ڏانهن پهچايو ويو آهي. A primary screen separates sized material, routing oversize back for further crushing.
3. ٽئين شڪل ڏيڻ & آخري ماپ: Material requiring additional shaping is processed through a tertiary cone or impact crusher. Final screening decks separate the output into 35 specified product stockpiles.
ايپليڪيشن جو دائرو: وقف ٿيل مجموعي کوٽائي لاء مثالي, large infrastructure project support bases, and highdemand commercial concrete operations.
حدون: This plant configuration requires stable, hard rock feed (گرينائيٽ, بيسالٽ, چونا پٿر). For very abrasive or highsilica content materials, خاص لينر دھات جي سفارش ڪئي وئي آهي. It is not a portable solution and requires planned foundation work.
3. بنيادي خاصيتون
ماڊيولر PreAssembly | ٽيڪنيڪل بنياد: Skidmounted major component assemblies | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ جي انسٽاليشن وقت تائين تائين 40% بمقابله اجزاء طرفان اجزاء ٺاهي ٿو | ROI اثر: Faster commissioning allows revenue generation to begin weeks earlier.
ذھني ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Optimized cavity geometry and kinematics | آپريشنل فائدا: Increases yield of inspec product on first pass by an estimated 1520%, recirculating لوڊ گھٽائڻ | ROI اثر: Directly lowers energy consumption and wear on crushers per ton of final product.
مرڪزي PLC خودڪار نظام | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر ٽچ اسڪرين HMI سان | آپريشنل فائدا: پوري وهڪري جي واحد آپريٽر ڪنٽرول کي فعال ڪري ٿو, monitors motor loads, ۽ غلطي جي تشخيص مهيا ڪري ٿي | ROI اثر: Reduces labor requirements for routine operation and minimizes downtime through predictive alerts.
HeavyDuty Vibrating Grizzly Feeder | ٽيڪنيڪل بنياد: Robust sectionalized grizzly bars & high Gforce vibration | آپريشنل فائدا: Effectively scalps fines ahead of the primary crusher and ensures consistent, منظم کاڌو | ROI اثر: Protects primary crusher from unnecessary wear caused by fines packing and prevents chokefeeding.
Unified Walkway & سار سنڀال جي رسائي | ٽيڪنيڪل بنياد: Integrated platform design around all major service points | آپريشنل فائدا: محفوظ مهيا ڪري ٿو, روزاني معائنن لاء آسان رسائي, لائنر تبديليون, and belt maintenance | ROI اثر: Cuts scheduled maintenance time significantly improves technician safety compliance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | هن ٻوٽي حل | فائدو (% سڌارو) |
| : | : | : | : |
| Tonnage مطابقت (Monthly Availability) | 9294% آپريشنل دستيابي | >96% آپريشنل دستيابي (ڊيزائن جو مقصد) | +24% دستيابي |
| توانائي جو واھپو (kWh/ٽن) پٿر جي قسم جي لحاظ کان مختلف آهي. Baseline set at industry average. Industry Average Baseline = X kWh/ton Estimated X 0.88 kWh/ton Estimated reduction of ~12% |
| لباس جي قيمت ($/ٽين) Secondary Stage Secondary Crusher Wear Cost Secondary Crusher Wear Cost Focus on chamber design & material flow reduces abrasive wear Estimated reduction of ~1015% |
| سائيٽ تي ڪم ڪرڻ جو وقت (هفتو) Componentbycomponent build Modular skid assembly Field data shows reduction of ~3040% |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 300 ميٽرڪ ٽين في ڪلاڪ (275 330 يو ايس ٽي پي ايڇ), فيڊ مواد جي سختي ۽ سائيز جي ورڇ تي منحصر آهي.
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, جي سي 5460], Feed Opening suitable for up to 750mm rock.
ثانوي کولڻ وارو: مخروط کولہو ماڊل [مثال, MC350], with hydraulic adjustment and clearing.
ٽيٽيري کولہو: Cone or Vertical Shaft Impact (هرڪو) کولہو ماڊل [مثال, TC260 or VSI2800] for shaping/fine production.
اسڪريننگ يونٽس: Multideck vibrating screens (عام طور تي 23 يونٽ), sizes tailored to final product specifications.
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 800 1000 ڪلواٽ. Requires dedicated highvoltage connection as per local grid.
اهم مواد جي وضاحت: مکيه فريم جوڙجڪ; Heavyduty steel plate. Conveyor idlers; CEMA C/D rated bearings. Screen meshes; Hightensile wire or polyurethane panels.
لڳ ڀڳ پيرن جا نشان (ايل ايڪس ڊبليو): ~85m x 45m (280' x 150'), آخري ترتيب جي ترتيب جي تابع.
ماحولياتي آپريٽنگ رينج: Designed for 20°C to +45°C ambient temperature with appropriate lubrication systems.
6. درخواست جا منظر
[Regional Granite Quarry] چيلنج: An established quarry needed to upgrade from a 200tph system to meet new highway contract demands without expanding its operational footprint or significantly increasing crew size.
[Large Infrastructure Project Dam Construction] چيلنج: A remote dam construction site required consistent production of multiple aggregate specifications (from riprap to fine aggregates) with limited technical personnel available onsite.
[Commercial Asphalt Producer] چيلنج: A producer aimed to increase yield of highvalue manufactured sand from their limestone feed while maintaining strict gradation control for asphalt mixes.
[حل]: Implementation of this modulardesigned plant allowed the existing footprint to be utilized efficiently. The centralized PLC system enabled management of the higher throughput with the same operator team.
[حل]: A ruggedized version was supplied with preassembled modules. The design prioritized reliability over ultimate flexibility.
[حل]: Integration included a tertiary stage VSI crusher. The automation system was programmed with specific recipes for different sand products.
[نتيجا]: Achieved sustained output of 280tph. Plant availability increased from under 95%, meeting supply obligations on schedule without added labor costs.
[نتيجا]: Plant commissioned in months typical timeline). Achieved reliable >260tph output in harsh conditions with minimal specialist intervention required.
[نتيجا]: Increased saleable sand yield by >22%. پيداوار جي استحڪام کي ڊرامي طور تي بهتر بڻايو ويو. Allowed entry into new markets requiring precise filler material.
7. تجارتي خيالات
Our solutions are offered in clear pricing tiers based on core configuration:
Tier A – Base Plant Configuration includes primary jaw crusher secondary cone crushers primary screen core conveyors central control cabin
Tier B – Enhanced Configuration adds tertiary crushing stage additional final screening decks dust suppression system
Tier C – Turnkey Premium Configuration includes all above plus full electrical switchgear package advanced automation with production reporting preassembly services
Optional features include automated lubrication systems metal detection tramp iron relief systems sound enclosures
Service packages are available separately ranging from basic commissioning supervision through comprehensive multiyear maintenance agreements including parts kits
Financing options can be discussed including equipment leasing structures tailored for capital expenditure cycles typical in the aggregates industry
8.FAQ
Q1 Is this plant compatible with our existing primary feeding system or stacker conveyor?
A1 Yes provided your existing feeder or stacker can handle the required steadystate tonnage up to Our engineering team can review interface points like hopper dimensions discharge heights transfer chute designs
Q2 What is the expected operational impact during liner changes on the secondary cone crushers?
A2 With standard tooling field data indicates a trained twoperson crew can complete mantle concave replacement in Downtime can be further reduced with optional hydraulic assist kits
Q3 How does this plant manage variations in feed material hardness which we commonly experience?
A3 The PLC system monitors motor loads adjusting feeder rates accordingly Secondary tertiary crushers feature hydraulic adjustment allowing closedside setting changes under load within limits adapting quickly without stopping production
Q4 Are spare parts packages included in the initial purchase price?
A4 No spare parts are quoted separately We recommend an initial wear parts kit based on projected This ensures critical components are on hand minimizing potential downtime due to logistics delays
Q5 آپريٽر ٽريننگ جي ڪهڙي سطح مهيا ڪئي وئي آهي?
A5 Comprehensive training is included covering normal operation startup shutdown sequences basic troubleshooting safety procedures Training occurs during commissioning both classroom style handson at controls Typically spans
Q6 Can this plant be reconfigured later if our product focus shifts e.g more emphasis on manufactured sand?
A6 The modular design allows reconfiguration Adding a VSI crusher as an additional tertiary stage or modifying screen decks are common future modifications Civil foundation planning initially considers such potential expansions
Q7 What are standard payment terms delivery lead times?
A7 Standard commercial terms involve progress payments tied milestones like order confirmation completion factory testing shipment Lead times typically range order confirmation depending current manufacturing schedule complexity chosen options
