250 300tph پٿر کرشنگ پلانٽ ڪمپني جي فهرست
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي پيداوار جي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300tph پٿر جي ڪرشنگ پلانٽ هڪ نازڪ اثاثو آهي, yet its performance directly impacts your bottom line. عام چئلينج شامل آهن:
غير مطابقت رکندڙ ذريعي: Fluctuations in feed material hardness and size lead to unpredictable output, failing to consistently meet the 250300tph target and delaying project timelines.
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون, غير متوقع اجزاء جي ناڪامي, and lengthy belt realignments result in costly operational stoppages.
اعلي آپريشنل خرچ: وڌندڙ توانائي واپرائڻ في ٽين, combined with high wear part replacement frequency and laborintensive adjustments, squeeze profit margins.
Poor Product Cubicity: Inadequate crushing stages produce flaky or elongated aggregates that fail to meet strict asphalt or concrete mix specifications, پيداوار جي قيمت گھٽائڻ.
Inflexible ترتيب: The inability to easily adapt the crushing circuit for different final product requirements limits your ability to respond to changing market demands.
Is your current setup delivering predictable tonnage at a controlled cost per ton? This content outlines how a professionally engineered 250300tph stationary crushing plant addresses these exact operational and financial pressures.
2. پيداوار جو جائزو
This solution is a complete stationary stone crushing plant engineered for continuous, مجموعن جي اعلي مقدار جي پيداوار. It is designed as a multistage processing system to transform large quarryrun rock into specified aggregate sizes (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: Large dump trucks feed material into a primary jaw crusher for initial size reduction.
2. ثانوي & ٽيٽيري ڪرشنگ: پيداوار ثانوي ڏانهن پهچايو ويو آهي (مثال, مخروط کولہو) and optionally tertiary crushers for further reduction and shape refinement.
3. اسڪريننگ & ترتيب ڏيڻ: Crushed material is classified by vibrating screens; onspec پراڊڪٽ کي ذخيري ڏانهن موڙيو ويو آهي, while oversize material is recirculated back to the appropriate crusher.
4. مواد سنڀالڻ: A network of conveyors with adjustable transfer points ensures efficient material flow between all stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ لاء مثالي, بيسالٽ, چونا پٿر, ۽ ٻيا وچولي سخت رگڻ وارا. Suited for permanent quarry sites or large infrastructure projects requiring sustained high output.
حدون: نه موبائيل يا ٽريلر مائونٽ ٿيل. Requires significant upfront civil works for foundation and infrastructure. Optimal performance assumes proper feed size control and consistent material characteristics as per design parameters.
3. بنيادي خاصيتون
ترقي يافته ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: ڪمپيوٽر جي ماڊل ڪينيميٽيڪس ۽ اصلاحي نپ اينگلز | آپريشنل فائدا: Delivers consistent reduction ratio and improved particle shape with less wear | ROI اثر: Higher yield of premiumshaped aggregates increases product value; extended wear part life reduces cost per ton.
مرڪزي PLC خودڪار نظام | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) | آپريشنل فائدا: Enables singlepoint start/stop sequence monitoring, realtime adjustment of crusher settings, ۽ غلطي جي تشخيص | ROI اثر: Reduces labor requirements for plant operation; minimizes human error and downtime through predictive alerts.
HeavyDuty Vibrating Grizzly Feeder | ٽيڪنيڪل بنياد: Robust stepped grizzly sections with adjustable slope | آپريشنل فائدا: Removes fines prior to primary crushing and ensures steady, regulated feed to the jaw crusher | ROI اثر: تائين پرائمري کولہو جي ڪارڪردگي کي وڌائي ٿو 15% and reduces jaw plate wear from processing unnecessary fines.
Modular Conveyor System with Impact Beds | ٽيڪنيڪل بنياد: Reinforced idlers and rubber impact beds at loading points | آپريشنل فائدا: Protects belt carcass from heavy impact loads and minimizes spillage | ROI اثر: Extends conveyor belt service life by an estimated 30%, significantly lowering maintenance costs.
MultiStage Screening with Side Tensioned Decks | ٽيڪنيڪل بنياد: Highefficiency screens with quickchange tensioning systems for screen cloths | آپريشنل فائدا: Provides precise sizing separation even under heavy load conditions; allows for rapid media replacement | ROI اثر: Maintains product specification integrity; reduces screen deck changeout time by over 50%.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed nozzles creating a fine water mist curtain at transfer points | آپريشنل فائدا: Effectively controls airborne particulate at key emission sources | ROI اثر: ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي, avoiding potential fines and improving site working conditions.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | 250300tph پلانٽس لاءِ انڊسٽري معيار | اسان جو 250300tph پٿر ڪرشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي / اپٽائم | ~ 85% (مقرر ڪيل سار سنڀال سميت) |>92% (فيلڊ ڊيٽا جي بنياد تي) |>8% سڌارو |
| توانائي جو واھپو (kWh/ٽن)| وڏي پيماني تي مختلف آهي; baseline of X kWh/ton |15% بمقابله. stated baseline |>15% گھٽتائي |
| لباس جو حصو خرچ (per 100k tons)| معياري مينگنيز اسٽيل جي بنياد تي |20% through optimized metallurgy & ڊيزائن |>20% گھٽتائي |
| Average Product Cubicity Ratio| ~7075% |>82% consisently |>10% سڌارو |
| ٻيهر ترتيب ڏيڻ جو وقت (for product change)| Multiple shifts / دستي ترتيبون|60% Time Saved |
5. ٽيڪنيڪل وضاحتون
ڊزائين ڪيل ظرفيت جي حد: 250 300 ميٽرڪ ٽين في ڪلاڪ (tph) of processed aggregate output.
پرائمري کولہو: جبڑے کولہو ماڊل [مثال, جي سي 5460], Feed Opening 1400x1100mm, Max Feed Size ~750mm.
ثانوي کولڻ وارو: مخروط کولہو ماڊل [مثال, ايڇ پي سي 400], هائيڊولڪ ترتيب & صاف ڪرڻ.
ٽيٽيري کولہو (اختياري): Vertical Shaft Impact (هرڪو) Crusher for shaping.
اسڪرين: Tripledeck vibrating screens totaling [مثال, 18m²] اسڪريننگ جو علائقو.
بجلي جي گهرج: Total installed power approximately ~500600 kW. Requires stable highvoltage industrial power supply.
اهم مواد جي وضاحت: مکيه فريم اعلي طاقت اسٽيل پليٽ مان ٺهيل; پريميئم مينگنيز اسٽيل ۾ کولہو لائنر; Conveyor belts rated for minimum PIW 800.
جسماني پيرن جو نشان (LxWxH): Approximately ~80m x 40m x 15m (ترتيب سان مختلف آهي). Requires detailed civil foundation plans.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C جي محيطي درجه حرارت لاء ٺهيل. مٽي کي دٻائڻ واري نظام کي موثر آپريشن لاءِ درجه بندي ڪئي وئي حالتن ۾ 85% نسبتي نمي.
6. درخواست جا منظر
Highway Construction Project Aggregate Base Supply
| چيلنج:| A contractor needed guaranteed daily output of highspecification base layers but faced variable rock hardness from the quarry face causing throughput drops in their existing plant. |
| حل:| Implementation of this configured plant featuring a robust primary jaw crusher paired with an adaptive cone crusher with automated setting regulation was selected based on test results using site samples.| نتيجا:| The plant consistently achieved over280tph throughput across varying strata.The automated system adjusted in realtime maintaining product gradation within ±3%.Project completed12 days ahead of schedule due toreliable material supply |
Commercial Granite Quarry Producing Concrete & اسفالٽ مجموعي
چيلنج:| The quarry's older twostage plant produced excessive flaky material unsuitablefor highvalue asphalt mixes limiting marketabilityand revenue
حل:| A threestage configuration incorporatinga tertiary VSI crusher was integrated specificallyfor particle shaping alongside precision screening
نتيجا:| Product cubicity improved from68%to85%.The quarry expanded its customer base into premium asphalt mix suppliers increasing average revenue per ton by approximately18%
7. تجارتي خيالات
Our solutions are offered in structured tiers:
1. Standard Plant Package – Includes core equipment Primary Secondary crushing screening conveyors dust suppression basic automation
2 Premium Plant Package – Adds tertiary shaping stage advanced automation predictive maintenance sensors extended warranty on major components
3 Custom Engineered Solution – Full design adaptation sitespecific engineering integrationwith existing infrastructure
Optional features include hybrid drive systems mobile truck loading stations sound enclosuresand comprehensive remote monitoring services
Service packages range from annual inspection plans tooffsite parts consignment agreementsand full turnkey commissioning Financing options including equipment leasingand projectbased financing are availableto support capital planning
8 FAQ
Q What are the primary factors that determine if my site is suitable fora stationaryplantof this capacity?
A Key factors include stable geological conditionsfor foundations reliable access tohightension power sufficient spaceforthe footprintand longterm access torawmaterial reserves typicallya minimumof10 years
Q How does thisplant handle variationsin feed materialsizeor hardness?
A The combinationofagrizzly feeder PLCcontrolledcrushers allowsfor automatic adjustmentswithin defined limits For extreme variations manual CSS adjustment may be required butthe systemis designedto handle normalquarry variability
Q ڇا آهي عام تنصيب ۽ ڪميشننگ ٽائم لائن?
A Following foundation completion mechanical erection takesapproximately8 weeks Electrical installationrequires2 weeks followedby2 weeksofcommissioningand performance testing Total timelineis dependenton site readinessand civilworks progress
Q Arewearparts readily availableand whatisthe expectedconsumption rate?
A Wearparts are standardized We provideaconsumption forecastbasedon your specific rock abrasiveness anda guaranteed parts availability programto minimize inventoryholding costs
Q Canthisplant be integratedwith ourexistingprimarycrusherorequipment?
A Yes integrationis possible Our engineering teamcan conductasite audit todetermine interface requirements formaterialhandling electricalcontrolsandsystem compatibility
