Wholesale Slag Crusher Plant Specification

Краткое описание:

1. PAINPOINT DRIVEN OPENING Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. Учитывайте эти общие эксплуатационные препятствия: Преждевременный износ & Незапланированный простой: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component…

Отправьте нам электронное письмо Скачать в формате PDF

Детали продукта

Теги продукта

1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. Учитывайте эти общие эксплуатационные препятствия:

Преждевременный износ & Незапланированный простой: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component replacement and costly, unscheduled production stops.
Непостоянная пропускная способность & Качество продукции: Fluctuations in slag feed size and hardness can choke conventional plants, causing output volatility and an unreliable final aggregate gradation that fails to meet specification.
Высокая эксплуатационная & Затраты на техническое обслуживание: Чрезмерное потребление энергии на тонну переработки, combined with laborintensive maintenance routines for liner changes and clearance adjustments, снижает прибыль.
Космос & Ограничения мобильности: Fixed crushing installations lack flexibility for multisite projects or evolving yard layouts, locking you into a single, часто неэффективно, материальный поток.

Is your current setup delivering the consistent tonnage, качество продукции, and costperton metrics required to stay competitive? The solution lies in a purposeengineered system designed from the ground up for the unique demands of slag reduction.

2. ОБЗОР ПРОДУКТА

The Wholesale Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of blast furnace (лучший друг) шлак, украсть удар, и шлаки цветных металлов. Он преобразует большие, неравномерная подача шлака (often up to 1m in size) into precisely graded aggregates for use in construction, добавки к цементу, or road base materials.

Операционный рабочий процесс:
1. Первичное сокращение: Dumpfed or loaderfed slag is introduced into a robust primary jaw crusher or impactor, breaking down large lumps to a manageable size.
2. Предварительный скрининг & Обход: A grizzly or scalping screen removes fine material (030мм) prior to secondary crushing, boosting overall plant efficiency and reducing crusher wear.
3. Вторичное дробление & Формирование: The precrushed material is conveyed to a secondary cone crusher or impact crusher for further size reduction and cubical product shaping.
4. Финальный показ & Классификация: Material is screened into multiple specified fractions (например, 05мм, 510мм, 1020мм) via highcapacity vibrating screens.
5. Накопление запасов & Рециркуляция: Материалы по спецификациям доставляются на склады. Oversize material is automatically recirculated back into the secondary crusher circuit.

Область применения: Идеально подходит для металлургических заводов, отдельные подрядчики по переработке шлака, and largescale construction material producers handling between 50600 тонн в час.

Ограничения: Not designed for primary rock mining operations with higher compressive strengths (>250 МПа) or for processing wet, sticky materials without prior drying or specific feeder modifications.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HeavyDuty Primary Breaker | Техническая основа: Reinforced manganese steel jaws/impactor bars with optimal nip angle | Операционная выгода: Sustained performance under high shock loads from large,dense slag pieces; reduces bridging and feed issues | Воздействие на рентабельность инвестиций: Extended service life reduces liner change frequency by an estimated 3040%, снижение запасов запчастей и затрат на рабочую силу.

AbrasionResistant Circuit Design | Техническая основа: Strategic use of wearresistant liners in hoppers, падает,and conveyor transfer points; hardened alloy blow bars/cones | Операционная выгода: Maintains material flow integrity and protects critical components from accelerated degradation | Воздействие на рентабельность инвестиций: Minimizes maintenance downtime and replacement part expenditure,directly improving plant availability.

Intelligent Discharge System | Техническая основа: Hydraulic or mechanical adjustment of crusher discharge setting with centralised control | Операционная выгода: Allows operators to finetune final product size in minutes without stopping the plant,in response to changing feed or product demands | Воздействие на рентабельность инвестиций: Enables rapid product switching to capture premium market prices,maximising revenue from processed slag.

Комплексное разделение металлов | Техническая основа: Overbelt magnetic separators installed at key transfer points postcrushing | Операционная выгода: Automatically extracts residual ferrous metal (бродяга железо) from the aggregate stream,purging contaminants that damage downstream equipment | Воздействие на рентабельность инвестиций: Protects conveyors and final product purity,increasing product value and eliminating manual recovery labor.

Centralised Greasing & Мониторинг | Техническая основа: Automated lubrication systems for all major bearing points with lowlevel alerts | Операционная выгода: Ensures optimal bearing health under highdust conditions; reduces manual lubrication tasks and associated risks | Воздействие на рентабельность инвестиций: Предотвращает катастрофические отказы подшипников,основная причина длительных незапланированных простоев,and reduces routine maintenance manhours.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 50 ТПХ до 600 TPH nominal throughput of BF Slag (насыпная плотность ~1,6 т/м³).
Требования к питанию: Общая подключенная нагрузка обычно составляет 150 кВт 800 кВт в зависимости от конфигурации; designed for 400V/50Hz or other industrial standards.
Характеристики материала: Изготовлен из конструкционной стали S355JR.; critical wear components in Mn18Cr2 / T500 / AR400+ plate as applicable.
Варианты первичной дробилки: Курсор челюсти (Feed size up to ~1000mm) или первичная ударная дробилка.
Варианты вторичной дробилки: Гидравлическая конусная дробилка (for harder slags) or Secondary Impact Crusher (for cubical shaping).
Plant Dimensions: Variable based on capacity; typical footprint range from 15m x 25m up to 30m x 50m for full circuit with stockpile conveyors.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; система пылеподавления, соответствующая местным стандартам выбросов твердых частиц.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Integrated Steel Mill – Slag Valorization

Испытание: A major steel producer was landfilling converter slag at significant cost while purchasing road base material externally.Slag hardness variability caused excessive wear in their existing crushers.
Решение: Implementation of a turnkey Wholesale Slag Crusher Plant featuring a primary impactor with hydraulic adjustment and highwear resistance alloys,followed by a secondary cone crusher for precise control.
Результаты:The plant now processes over 250 TPH of steel slag.Aggregate meets national road authority specifications,yielding over $1.2M annual revenue while eliminating $250k in landfill fees.Wear part life increased by over 80%.

Construction Materials Contractor – MultiSite Operations

Испытание:A contractor winning bids across multiple demolition sites needed mobile processing but required higher capacityand durability than standard portable rock plants could offer against reinforced concreteand demolition debris containing metallic waste.
Решение:A semimobile Wholesale Slag Crusher Plant skidmounted configurationwith integral magnetic separationand heavyduty prescreening.Deployed across three major urban renewal projects over two years.
Результаты:The plant achieved consistent throughput of180 TPH on mixed demolition materials.Product quality met strict recycling aggregate specs.Residual metal recovery provided additional scrap revenue.Plant relocation between sites was completed within one week per move,maximizing equipment utilization.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our Wholesale Slag Crusher Plants are offered in tiered configurations:

Стандартный пакет обязанностей: Для последовательного,fairly abrasive slags.Includes core crushing,скрининг,and basic conveying.Capacities up to150TPH.Idealfor predictable operations focused on capex minimization.
Heavy Duty Package (Рекомендуется):For highly abrasive,variable composition slags.Includes upgraded wear packages,magnetic separatorsat all stages,and automated lubrication.Capacities150–400TPH.Maximizes uptimeand total costofownership value.
Turnkey Premium Package: Includes full electrical control housewith PLC automation,dust suppression/filtration systems,and extended commissioning support.For capacities exceeding400TPHor fully automated facilities requiring minimal operator intervention.

Optional features include telescopic radial stackers,wash systemsfor fines recovery,and remote monitoring telematics.Service packages rangefrom annual inspection plans tooffsite rotor/cap rebuild servicesand guaranteed spare parts availability.Financing options including equipment leasingand projectbased financing solutions are availableto assistwith capital expenditure planning. Wholesale Slag Crusher Plant Specification

8. Часто задаваемые вопросы

1 квартал:What levelof preparationis requiredfor incoming slug feed?
А:The plantis designedto handlerunofmill(RoM)slag directfromthe pitor stockpile.Optimal performance assumesfeed sizewithin themaximum dimensionspecifiedfortheprimarycrusheravoidanceof excessive"штрафы"below30mmloadingthe primary chamberis beneficialbut not mandatorydue toprescreenintegration

2 квартал:Canyourplantbe integratedintoourexistingmaterialhandlingconveyorsystem?
A Yes Engineeringreviewsofyourcurrentlayoutare standard OurcontrolscanbeinterfacedwithmasterPLCsystems Conveyordischargeheightsandratesareconfiguredtomatchyourupstreamordownstreamequipment

Q3:Whatisthetypicalinstallationandcommissioningtimeline?
A Foraskid mountedorsemi mobileplant onsitecommissioningtakesapproximately twotothreeweeksfollowingfoundationpreparation Fixedplantsrequiremoreextensivecivilworkswithtypicaltimelinesof eighttotwelveweeksfromgroundbreakingtofulloperation Wholesale Slag Crusher Plant Specification

Q4:Doyouprovidewearpartconsumablesguarantees?
A Wearpartperformanceisdirectlylinkedtofeedmaterialcharacteristics Weofferperformancebasedguaranteesontonnageprocessedperwearpartsetbackedbyourmaterialsscience laboratoryanalysisofyourspecificslag sample

Q5:Какое обучение проводится для наших операторов и обслуживающего персонала?
A Comprehensiveonsitetrainingisprovidedduringcommissioningcoveringnormaloperation startupshutdowns routine maintenancechecksandsafetyprocedures Detailedmanualsandschematicare suppliedindigitalformat

Q6:Arethereoptionsfordustcontroltomeetstrictenvironmentalregulations?
A Standardplantsincludeintegratedwaterspraysystemsattransferpoints Forstricterrequirements wecanintegratebaghousefilterdustcollectionsystemsorprovideengineeringfortheirretrofit

Q7 Howdoesthepricingmodelworkforoptionalfeaturesorservicepackages?
A Baseplantpricingisclear Equipmentoptionsarepricedàlacarte Servicepackagesaretypicallyannualsubscriptionsbasedonanticipatedoperatinghours Allcommercialtermsaredetailedinproposalpriortoanycommitment