1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Рассмотрим эти распространенные сценарии:
Высокие затраты на техническое обслуживание & Внеплановые простои: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Неэффективный материальный поток & Узкие места: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Несогласованная спецификация конечного продукта: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Затраты на рабочую силу: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Быстрый износ при абразивной обработке: Финансовая нагрузка от постоянной замены вкладышей, экраны, and wear parts in highabrasion environments can be staggering.

Если эти проблемы кажутся вам знакомыми, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя полный, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, предобогатительная добыча полезных ископаемых, и С&D переработка. Рабочий процесс спроектирован для непрерывной обработки материалов.:

1. Первичное уменьшение размера: Raw feed material is reduced by a primary crusher (например, челюсть или вращательная мышца) to a conveyable size.
2. Предварительный скрининг & Маршрутизация: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Вторичное/Третичное дробление: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Окончательный размер & Накопление запасов: Multiple deck screens precisely sort crushed material into specified grades, which are then conveyed to designated stockpiles.

Область применения: Идеально подходит для высокотоннажных карьеров, largescale mining precrushing, и крупные инфраструктурные проекты, требующие последовательного, spec aggregate.
Ограничения: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Интеллектуальная система управления процессами | Техническая основа: PLCbased automation with loadmanagement algorithms | Операционная выгода: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | Воздействие на рентабельность инвестиций: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Техническая основа: Предварительно спроектированный, болтовые модули для дробилок, экраны, и конвейеры | Операционная выгода: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | Воздействие на рентабельность инвестиций: Снижает трудозатраты на монтаж примерно 30% and minimizes revenue loss during plant repositioning.

Стандартизация компонентов для тяжелых условий эксплуатации | Техническая основа: Common bearing housings, hydraulic components, and drive systems across multiple machine types | Операционная выгода: Simplifies maintenance training and reduces required spare parts inventory | Воздействие на рентабельность инвестиций: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Техническая основа: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Операционная выгода: Extends service intervals for liners, ударные стержни, and screen media in abrasive applications | Воздействие на рентабельность инвестиций: Directly reduces consumable parts cost per ton by up to 25%, на основе полевых данных.

Централизованная смазка & Система смазки | Техническая основа: Автоматизированный, programmable lubrication system with feed lines to critical bearing points | Операционная выгода: Обеспечивает оптимальную смазку подшипников без ручного вмешательства., предотвращение преждевременных отказов | Воздействие на рентабельность инвестиций: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Встроенный коллектор пылеподавления | Техническая основа: Strategically placed spray nozzles powered by an onboard pump system | Операционная выгода: Effectively controls dust at transfer points without requiring extensive external infrastructure | Воздействие на рентабельность инвестиций: Helps maintain regulatory compliance and improves site working conditions, избежать возможных штрафов.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Средний) | Our Wholesale Crushing & Решение для скрининга | Преимущество (% Улучшение) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Настройка завода / Commissioning Time²| 1014 Дни| 68 Дни| 40% |
| Power Consumption per Ton Processed³| ~0,85 кВтч/т| ~0.72 kWh/t| 15% |
| Износ части срока службы (Абразивный гранит)⁴| ~120k Tons (Марганец)| ~150k Tons (Composite)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности системы: Настраивается из 300 слишком 1,200 метрические тонны в час (т/ч), в зависимости от твердости исходного материала (Индекс работы облигаций) и конечный размер продукта.
Основные требования к питанию: Total connected power typically ranges from 450 кВт до 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Характеристики материала: Изготовлен из высокопрочной стали (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Физические размеры (Модульный): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dust protection rating of IP55 on electrical components; can be specified with coldclimate packages (смазочные системы с подогревом).

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Проект расширения гранитного карьера

Испытание: Карьер, необходимый для увеличения годовой добычи на 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Решение: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Результаты: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

Подрядчик крупномасштабной инфраструктуры

Испытание: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Решение: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Результаты: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Испытание: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Решение: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Результаты: Achieved more consistent mill feed (100мм), resulting in measured grinding circuit energy savings of approximately $0.11 за тонну обработанной.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our wholesale crushing equipment is offered under clear commercial structures:

Ценовые уровни:
Tier I – Base Plant Package – Includes primary unit(с), basic screening module(с), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (ПЛК), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Дополнительные функции / Обновления
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Пакеты услуг
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

Часто задаваемые вопросы

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile