1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing a crushing operation burdened by inconsistent output, unpredictable maintenance costs, and excessive downtime? The challenges of sourcing reliable primary crushing equipment directly impact your bottom line. Учитывайте эти общие эксплуатационные препятствия:
Capital Lockin & Brand Dependency: Committing to a single OEM's ecosystem often limits future flexibility and results in costly, proprietary parts.
Inconsistent Feed Processing: Fluctuations in feed size and hardness can cause chokeups or suboptimal throughput, delaying downstream processes.
High Lifetime Maintenance Costs: Standard designs with numerous wear points and complex assemblies lead to frequent liner changes and extended mechanical downtime.
Ограниченная гибкость конфигурации: A fixed plant design may not adapt efficiently to new project specifications or varying material characteristics.

What if you could deploy a highperformance primary crushing station that carries your brand, is built to your precise operational parameters, and is engineered for total cost of ownership? This is the fundamental proposition of a white label stone crusher plant.

2. ОБЗОР ПРОДУКТА

A white label stone crusher plant is a heavyduty, stationary or semimobile primary crushing solution manufactured by an established industrial equipment supplier and branded for your company. It is designed for the initial reduction of large quarried rock, blasted ore, or demolition concrete into manageable aggregate.

Операционный рабочий процесс:
1. Потребление корма: Runofquarry material (up to specified max feed size) is delivered via dump truck or loader into a rugged vibrating grizzly feeder (ВГФФ ВГФ).
2. Предварительный скрининг & Дробление: The VGF removes fines and bypasses subsize material while directing oversize rock into the jaw crusher’s crushing chamber.
3. Первичное сокращение: The robust jaw crusher applies compressive force via a fixed and moving jaw plate, breaking the rock through multiple crush cycles until it passes the set closedside setting (CSS).
4. Выгрузка продукта: Дробленый материал выгружается на основной конвейер продукта для транспортировки на вторичную переработку или складирование..

Область применения & Ограничения:
Объем: Идеально подходит для крупнотоннажного первичного дробления абразивных материалов, таких как гранит., базальт, кварцит, и переработанный бетон. Suited for greenfield quarry development, крупномасштабное производство строительных материалов, and mining prebeneficiation.
Ограничения: Not designed as a finished aggregate solution; secondary/tertiary crushing circuits are required for most specification products. Maximum feed size and capacity are fixed by the initial engineering design.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная конструкция рамы | Техническая основа: Предварительно спроектированный, bolttogether heavysection steel construction | Операционная выгода: Enables faster site installation and future reconfiguration or relocation with minimal cutting/welding | Воздействие на рентабельность инвестиций: Сокращает время установки до 40%, lowering labor costs and accelerating commissioning.

Вибрационный колосниковый питатель HeavyDuty (ВГФФ ВГФ) | Техническая основа: Высокопрочная стальная дека с регулируемыми решетками.; driven by twin outofbalance motors | Операционная выгода: Scalps fines efficiently to reduce crusher load and prevents bridging; improves overall system throughput | Воздействие на рентабельность инвестиций: Увеличивает эффективную производительность дробилки за счет 1525% by optimizing feed and reducing wear on primary liners.

DeepCrushing Jaw Chamber Geometry | Техническая основа: Optimized nip angle and long crushing stroke profile based on kinematic analysis | Операционная выгода: Promotes interparticle crushing for better shape characteristics and provides consistent reduction ratio across the liner life | Воздействие на рентабельность инвестиций: Improves product yield within spec limits by an average of 8% while extending liner service intervals.

Централизованная смазка & Система управления ПЛК | Техническая основа: Автоматизированные точки смазки, подключенные к одной станции; программируемый логический контроллер с сенсорным экраном HMI | Операционная выгода: Обеспечивает своевременную смазку важнейших подшипников.; allows operators to monitor amp draw, CSS settings, and production data from a central location | Воздействие на рентабельность инвестиций: Mitigates premature bearing failure (основная причина незапланированных простоев) более чем 70% and reduces daily walkaround inspection time.

Standardized Wear Part Inventory | Техническая основа: Crusher designed around commonly available jaw plate profiles (например, quasiuniversal patterns) from multiple foundry sources | Операционная выгода: Eliminates reliance on singlesource OEM parts; enables competitive sourcing of highquality manganese steel wear parts | Воздействие на рентабельность инвестиций: Can reduce longterm wear part costs by 2035% through competitive procurement.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Industry Standard White Label Offering | Our White Label Stone Crusher Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Установка & Время ввода в эксплуатацию | 68 weeks with significant field fabrication | 34 недели с предварительно собранными модулями | Примерно на 50 % быстрее развертывание |
| Механическая доступность (Ежегодный) | 8892% (оцененный) based on standard bearings/seals| Цель >95% via enhanced sealing & lube systems| +35 процентные пункты |
| Взаимозаменяемость изнашиваемых деталей| Ограниченный; often requires custom patterns from supplier's partner foundry| Высокий; designed for quasiuniversal patterns from major foundries globally| Enables multisource procurement |
| Потребление энергии на тонну измельченного материала| Baseline defined by standard motor sizing & mechanical efficiency| Optimized via directdrive configurations & chamber geometry efficiency gains| До 7% повышение энергоэффективности |
| OnSite Reconfiguration Potential| Низкий; welded structures require major cutting/engineering for changes| Высокий; modular bolttogether design facilitates layout changes or additions| Reduces future CAPEX on plant modifications |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 300 к 1,200 тонн в час (ТПХ), depending on material density (1.6t/m³ standard), распределение корма по размерам, and desired product gradation.
Тип первичной дробилки: Эксцентриковая щековая дробилка с одним рычагом.
Кормовое отверстие: Options from 900mm x 600mm up to 1500mm x 1200mm.
Максимальный размер подачи: До 85% of crusher inlet width.
Требования к питанию: Total installed power typically between 150kW 400kW (including VGF drive motors). Designed for connection to mains grid or suitable mobile power packs.
Характеристики материала: Изготовлен из конструкционной стали S355JR.; abrasionresistant steel liners in hopper areas; валы из высокопрочной легированной стали; cast manganese steel jaw plates.
Физические размеры (Пример): For a midrange model (~600 TPH), approximate footprint of 18m (л) х 7м (Вт). Высота зависит от конструкции загрузочного бункера..
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.. Dust suppression system connections are standard at all transfer points.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Проект расширения гранитного карьера

Испытание: A regional aggregate producer needed to double primary capacity but required the new plant section to integrate seamlessly with existing secondary circuits under their established brand identity.
Решение: Implementation of a white label stone crusher plant featuring a deepchamber jaw crusher sized at 900 Производительность т/ч. The plant was supplied as three major skidmounted modules for rapid connection.
Результаты: The line was commissioned in under four weeks. Доступность оборудования в среднем составила >96% over two years due to the robust lubrication system. The client reported a 22% reduction in primary stage wear part costs through their own competitive sourcing strategy.

Подрядчик крупномасштабной инфраструктуры

Испытание: A contractor secured a multiyear highway project requiring an onsite primary crushing circuit for processing excavated rock into base material. They needed branding control but lacked internal engineering resources for custom design.
Решение: Deployment of a semimobile white label stone crusher plant complete with integrated walkways, safety guards, dust suppression kit branded per contractor specifications.
Результаты:The turnkey solution eliminated reliance on remote quarries.The contractor achieved consistent production of 500 TPH of certified base material,directly controlling quality,расписание,and logistics costs.The modular nature allows planned relocation between project sites.

7.КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our white label stone crusher plants are offered under three commercial tiers:

1.Базовый пакет оборудования: Includes core modules,дробилки,VGFs,моторы,and drives.Basic PLC controls.Priced as capital purchase,FOB manufacturing facility.Suitablefor clientswith stronginhouse maintenanceand integration teams

2.Расширенный пакет: Adds automated grease systems,пакет пылеподавления,belt scalesfor production tracking,and extended walkway/guard systems.Includes commissioning supervision.Financingand leasing options available through partner institutions

3.Full Service Agreement: Comprehensive package including equipment,a dedicated spare parts inventory starter kit,and annual service inspections.Optional performancebased maintenance contracts can be structuredto guarantee mechanical availability targets

All configurations include full technical documentation(GA drawings,П&идентификаторы,электрические схемы)and operator training materials brandedwith your company logo

8.Часто задаваемые вопросы

вопрос:What levelof customizationis possiblewitha white label solution?
А:Customizationis focusedon operational parameters(capacityfeed sizeproduct range)and brandingnot core reengineeringWe adjusthopper sizesconveyor lengths motor specificationsand control system interfacesto matchyour exact process flowwhile maintainingthe integrityof provenstandard components

Q How doyou ensurepartswillbe availablein10years?
A By designingaround widelyavailableindustrystandardwear partpatterns(likejaw plates)and usingcommon bearingsealsand other mechanicalcomponentsfrom global suppliersThis decouplesyour longtermparts supplyfrom any singleentityensuringcompetitive sourcingfor decades

Вопрос: Каково типичное время выполнения заказа от заказа до ввода в эксплуатацию??
A For standardconfigurationslead timesrange from16to24weeksdependingon project complexityand current manufacturingload Preengineeredmodulesexpedite this processsignificantlycomparedto fullycustomoneoffplants

Q Canthisplantintegratewithourexistingsecondarycircuitandcontrolsystem?
A YesThe electricalcontrolsystemis designedfor interoperabilityProvidingstandardcommunicationprotocols(likeModbus TCP/IP)allowsintegrationinto your widerSCADA networkMechanicalinterfaces(dischargeheightconveyor speeds)are engineeredto your providedspecificationsduringthe designphase

Q Whatarethe keyfactorsdeterminingfinalequipmentprice?
A The threeprimarycost driversare1)thesizeand modelof theprimarycrusherwhich dictatesstructural requirements2)thelevelof onboardautomationandsafetysystems3)thedegreeof preassemblyrequiredModulesassembledand testedat our facilitycarry ahigherequipmentcostbut significantlylowerfield installationcost