White Label Stone Crusher Machine Affordable
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Are you managing crushing operations where equipment costs and unpredictable performance directly impact your bottom line? Common challenges with standard crushers include inconsistent final product gradation, leading to rejected loads and remixing costs. High wear part consumption from abrasive materials results in frequent, costly shutdowns for liner changes. Более того, limited configurability often means a single machine cannot efficiently handle multiple contracts with different material specifications, forcing suboptimal equipment use or additional capital outlay.
These issues translate into measurable costs: unplanned downtime exceeding 20 часов ежемесячно, wear part expenses consuming over 30% of operational maintenance budgets, and lost revenue from an inability to bid on diverse projects. How can you stabilize your operational costs, ensure consistent product quality to meet specifications, and improve the flexibility of your crushing circuit without a prohibitive capital investment? A strategic equipment selection is critical.
2. ОБЗОР ПРОДУКТА
This white label stone crusher machine is a primarytosecondary level jaw crusher engineered for reliable reduction of hard rock, гранит, базальт, речной гравий, и переработанный бетон. It provides a costeffective entry point or replacement unit for fixed and mobile crushing setups.
Операционный рабочий процесс:
1. Потребление корма: Material is loaded via excavator or wheel loader into the vibratory grizzly feeder.
2. Первичное дробление: Material enters the crushing chamber where a highinertia flywheel drives the robust jaw plates to apply compressive force.
3. Разделение размеров: Crushed material passes onto a discharge conveyor; an optional integrated prescreen can bypass fines to increase throughput.
4. Корректирование: Закрытая установка (CSS) is hydraulically adjustable to alter final product size without stopping the machine.
5. Увольнять: Sized aggregate is conveyed to stockpile or secondary crusher.
Область применения & Ограничения:
Идеально подходит для: Карьерное первичное дробление, aggregate production for road base, строительство снос переработка отходов, mining pilot plants.
Ограничения: Not designed as a tertiary crusher for producing manufactured sand below 20mm as a sole function. Maximum feed size and abrasion index must align with model specifications.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
Гидравлическая регулировка CSS | Техническая основа: Dualacting hydraulic cylinders control the toggle plate position. | Операционная выгода: Operators can change product size in under 2 минут через пульт дистанционного управления, adapting to different contract specs during a single shift. | Воздействие на рентабельность инвестиций: Устраняет 12 hours of downtime per size change event, increasing annual utilization by approximately 5%.
Усиленная конструкция камеры | Техническая основа: Highstrength welded steel frame with bolted reinforcement at stress points. | Операционная выгода: Withstands cyclical loading from hard rock without frame fatigue or misalignment, продление структурной жизни за пределы 60,000 часы. | Воздействие на рентабельность инвестиций: Снижает риск катастрофического отказа рамы, protecting the core capital asset and avoiding replacement costs exceeding 60% of a new machine.
Оптимизированная кинематика & Jaw Plate Profile | Техническая основа: Computermodeled stroke profile and corrugated jaw plate geometry maximize nip angle and reduce slabby product. | Операционная выгода: Produces more cubical product with fewer fines generation in the primary stage, improving yield of spec aggregate. | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 8% improvement in saleable product yield per ton of feed material.
Централизованные точки смазки | Техническая основа: Lube lines routed from common access panels to all major bearing points. | Операционная выгода: Enables complete routine lubrication in under 15 minutes by one technician, ensuring bearing longevity and preventing seizure failures.| Воздействие на рентабельность инвестиций: Стандартизирует профилактическое обслуживание (ПМ), reduces PM labor time by 40%, and prevents unplanned stoppages due to lubrication neglect.
Модульная конструкция быстроизнашивающихся частей | Техническая основа: Symmetrical jaw plate design and segmented cheek plates allow rotation for even wear utilization.| Операционная выгода: Extends intervals between full wear part changes by up to 30%. When replacement is needed, components are manageable without specialized heavy lifting gear on site.| Воздействие на рентабельность инвестиций: Lowers costperton for wear metals by optimizing material use and reducing service complexity.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Отраслевой стандарт (Сопоставимый класс) | White Label Stone Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Износ части срока службы (Абразивный гранит) | ~120 000 тонн | ~150,000 MT | +25% |
| Время настройки CSS (Механический против. Гидравлический)| 4590 минуты | <2 минуты| 96% время простоя |
| Потребляемая мощность (Среднее. tph/kWh)| 0.85 tph/kWh| 0.92 tph/kWh| +8% Эффективность |
| Уровень шума на расстоянии 10 м| ~110 дБА| ~105 дБА| 5 дБА |
| Среднее время между отказами (среднее время безотказной работы)| ~1200 часов| ~1500 часов| +25% |
Based on field performance data tracking major mechanical failures.
5.ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Обозначение модели: WLJC4860
Тип дробилки: Эксцентриковая щековая дробилка с одним рычагом
Кормовое отверстие: 1200мм х 1500 мм (48" х 60")
Максимальный размер подачи: 1000мм (40")
Диапазон настройки закрытой стороны: 150мм 300 мм (6" 12")
Диапазон мощности (Зависит от CSS & Материал): 350 800 тонн в час
Требования к мощности привода: 200 кВт (250 HP) электродвигатель
Общая установленная мощность (Фидер & Конвейеры): 260 кВт
Конструкция основной рамы: Hardox® steel plate on stress points
Flywheel Diameter: 2200мм (Dual configuration)
Approximate Machine Weight (Только дробилка): 62,000 кг
Диапазон рабочих температур: 20°С до +45°С
Пылеподавление: Preplumbed ports for water spray bars
6\. СЦЕНАРИИ ПРИМЕНЕНИЯ
Региональный производитель нерудных материалов & Подрядчик | Испытание: Needed a versatile primary crusher for multiple satellite pits producing different spec road base (Type I & II). Changing jaw settings on their old unit was laborintensive, causing them to decline smaller contracts.| Решение: Implementation of the WLJC4860 white label stone crusher as the mobile primary in a threepit rotation.| Результаты: Hydraulic adjustment enabled quick reconfiguration between sites. The producer increased contract win rate by an estimated 15% and reduced nonproductive setup time by 28 hours per month across all sites.
Urban Demolition Recycling Specialist | Испытание: Processing reinforced concrete with high rebar content caused frequent jams in their existing impactorbased primary system,damaging aprons and rotors.| Решение: Replaced the impactor with the white label jaw crusher as the primary breaker.The compressive force effectively shears rebar while reducing concrete to manageable size.| Результаты: Jams decreased by over 90%. Wear costs on the primary unit fell by approximately 40%,and downstream equipment experienced less shock loading.Extended annual operating window by an estimated 3 weeks due to reduced maintenance stops.
7\. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
Our white label stone crusher program is structured for clarity and scalability:
- Ценовые уровни оборудования:
- Дополнительные функции:
- Пакеты услуг:
- Варианты финансирования:
1\. Базовый пакет машины:Дробилка,моторные приводы,базовая охрана.
2\. Operational Ready Package:Дробилка,вибрационный колосниковый питатель,diesel generator module(если требуется),разгрузочный конвейер,и дорожки.
3\. Turnkey Mobile Package:Fully mounted on tracked or wheeled chassis with integrated control cabin and dust suppression system.
Integrated prescreen module
Автоматическая система смазки
Телематический пакет удаленного мониторинга
Special alloy jaw plates for extreme abrasion(Xtralloy® etc.)
1\. PartsOnly Warranty(12 месяцы).
2\. Расширенный план поддержки(36 месяцы):Includes scheduled bearing inspection,скидки на изнашиваемые детали,и приоритетная техническая поддержка.
3\. Контракт на полное обслуживание:Охватывает все части,труд,and planned inspections based on operating hour tiers.
Оборудование можно приобрести путем прямой покупки.,captive leasing through our partners(3660 условия месяца),or through a rentaltoown agreement.Fleet operators may inquire about multiunit discount structures.
8\. Часто задаваемые вопросы
1 квартал:What power source options are available?
А:The crusher drive is designed for an electric motor as standard.A complete dieselhydraulic power pack is available as an option for fully mobile or remote site operations without grid power.
2 квартал:What is the compatibility with my existing plant?
А:The white label stone crushers are engineered to standard industry mounting footprints and discharge heights.Dimensional drawings are provided for engineering review.Conveyor interfaces can be adapted with standard transition pieces.
Q3:Какое обучение проводится для наших операторов?
А:A comprehensive operational and safety manual is supplied.We recommend a minimum oneday onsite familiarization session conducted by our technician during commissioning,focused on daily checks,Настройка CSS,and basic troubleshooting procedures.This session can be included in service packages.
Q4:Каковы типичные сроки выполнения?
A lead times vary based on configuration.Completely built units are typically available within 810 weeks from order confirmation.Custom chassis integrations may require additional time.Detailed scheduling is provided upon project initiation
Q5:What documentation supports maintenance?
A.Each machine ships with detailed parts manuals explodedview diagrams lubrication schedules bearing installation torques procedures.All documentation provided digitally updated throughout ownership
Q6.Are wear parts readily available?
Yes.Wear parts(jaw plates cheek plates toggle seats)are stocked regionally.Because designs follow industryproven geometries certain common components may also be sourced locally through thirdparty suppliers providing flexibility
Q7.How does pricing compare OEM branded equipment?
By leveraging standardized efficient manufacturing supply chain focusing core engineering performance not brand premium offer comparable often superior specification at price point typically percent lower than tierone OEM equivalent allowing reinvestment savings into other areas operation