1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Managing slag byproduct is a persistent operational and financial drain. Сталкиваетесь ли вы с этими общими проблемами?
Высокие затраты на утилизацию: Плата за свалку непереработанного шлака растет, прямое снижение рентабельности проекта.
Inefficient Manual Processing: Reliance on manual breaking or basic machinery leads to low throughput, высокие затраты на рабочую силу, and inconsistent output sizing.
Unrecovered Metal Value: Valuable ferrous metal trapped within slag is lost to waste streams, representing a direct revenue leak.
Equipment Downtime: Standard crushers not built for abrasive slag suffer premature wear on liners and blow bars, causing frequent stoppages for maintenance.
Site Congestion & Логистика: Stockpiled slag consumes valuable space and complicates site logistics, hindering other operations.

What if your slag handling could transform from a cost center into a source of recovered material and improved site efficiency? The solution lies in purposeengineered processing equipment.

2. ОБЗОР ПРОДУКТА

A White Label Slag Crusher Plant is a turnkey, unbranded processing system designed specifically for the size reduction and liberation of metals from metallurgical slag (доменная печь, стальная печь, и т. д.). The plant is provided as a complete package, ready for your branding and integration.

Операционный рабочий процесс:
1. Кормить & Предварительный скрининг: Raw slag is fed into a vibrating grizzly feeder to remove fine undersize material prior to crushing.
2. Первичное уменьшение размера: A robust jaw crusher or impact breaker performs the initial crushing, breaking down large slabs of slag.
3. Освобождение металла & Разделение: The crushed material is conveyed to an electromagnetic separator which extracts liberated ferrous metal for recycling.
4. Вторичное дробление & Размеры (Необязательный): A cone crusher or secondary impactor further processes the material to achieve precise final product specifications.
5. Накопление запасов: Очищенный, sized aggregate is conveyed to a designated stockpile for use as a secondary raw material in construction or road base.

Область применения: Идеально подходит для сталелитейных заводов, литейные заводы, metal recycling yards, and independent processors handling ferrous slag byproducts.
Ограничения: Not designed for nonferrous slags without magnetic separation components or for primary rock mining applications with higher compressive strengths.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HEAVYDUTY FEEDER | Техническая основа: Reinforced grizzly bars with high stroke vibration motors | Операционная выгода: Ручки большие, uneven slag slabs without bridging; removes fines to increase primary crusher efficiency | Воздействие на рентабельность инвестиций: Reduces crusher wear by up to 15% and improves overall system throughput.

ABRASIONRESISTANT CRUSHING CHAMBER | Техническая основа: Manganese steel liners & wear parts with optimal nip angles | Операционная выгода: Withstands continuous abrasive impact, extending service intervals by 3050% over standard configurations | Воздействие на рентабельность инвестиций: Lowers costperton for wear parts and reduces downtime for liner changes.

INTEGRATED MAGNETIC SEPARATOR | Техническая основа: Selfcleaning crossbelt electromagnet with adjustable height/intensity | Операционная выгода: Automatically extracts liberated ferrous metal continuously during operation | Воздействие на рентабельность инвестиций: Захватывает 95%+ восстанавливаемого металла, creating a new revenue stream from waste.

CENTRALIZED PLC CONTROL SYSTEM | Техническая основа: Automated process sequencing with fault diagnostics | Операционная выгода: Позволяет одному оператору контролировать всю установку.; provides clear alerts for maintenance issues | Воздействие на рентабельность инвестиций: Reduces labor requirements and prevents minor issues from causing major breakdowns.

MODULAR PLANT DESIGN | Техническая основа: Bolttogether subassemblies on heavyduty skid bases | Операционная выгода: Simplifies transportation and reduces onsite installation time and cost by an estimated 40% | Воздействие на рентабельность инвестиций: Более быстрый ввод в эксплуатацию позволяет быстрее начать окупаемость инвестиций.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Basic Crusher) | White Label Slag Crusher Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Скорость извлечения металлов | Manual picking or postcrush separation ~70% recovery rate. Integrated inline magnetic separation captures >95%. Up to ~35% more metal recovered |
| Срок службы изнашиваемой детали| Standard manganese in generic crushers lasts ~40k tons in slag duty.| Оптимизированный сплав & design yields ~60k tons per set.| ~50% longer operational life |
| Тоннаж Пропускная способность| Discontinuous feeding due to bridging; inconsistent feed size.| Prescreening & heavyduty feeder ensures steady, optimized feed to crusher.| Up to ~25% higher sustained throughput |
| OnSite Setup Time| Componentbased delivery requiring significant assembly.| Preassembled modules reduce field connection work.| ~40 % более быстрое развертывание |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 50 к 250 тонн в час (ТПХ).
Требования к питанию: Total installed power typically 150kW 400kW depending on configuration; 400В/50 Гц или как указано.
Характеристики материала: Constructed from S355JR structural steel; crushing chambers lined with Mn18Cr2 or equivalent highabrasion steel.
Ключевые физические параметры (Типичная установка): Кормовой бункер: 8м³; Загрузочное отверстие первичной дробилки: 750мм х 500 мм; След растения (ДхШ): приблизительно. 25м х 7 м.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; Соединения системы пылеподавления входят в стандартную комплектацию.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Steel Mill OnSite Processing | Испытание: A midsized steel mill faced rising landfill costs for blast furnace slag and needed to clear storage yards. Manual processing was too slow. Решение: Implementation of a midrange white label slag crusher plant with magnetic separation at the yard perimeter. Результаты: Achieved processing of 120 ТПХ; eliminated landfill fees; recovered over $75k annually in scrap metal sales; created saleable aggregate.

Independent Recycling Contractor Expansion Challenge An aggregate recycler sought to diversify into industrial byproducts but required a costeffective entry solution without premium branding costs.Solution Acquisition of a base model white label plant allowing them to apply their own brand Result Enabled service contracts with two local foundries increased overall site revenue by an estimated increased asset utilization

Foundry Byproduct Management Challenge A foundry's cupola slag was being sold at minimal value as mixed waste containing recoverable metallics Solution Installation of a compact white label crushing and screening circuit focused primarily on metal liberation Result Metal recovery increased yield by concentrated aggregate product commanded higher market price improving margin on byproduct

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

White label plants offer significant value by eliminating brand premiums Pricing is tiered based on capacity and automation level

Tier Basic Model Includes primary jaw crusher grizzly feeder magnetic separator basic belt conveyors manual controls Ideal for lower volume or entrylevel applications
Tier Pro Model Adds secondary impactor vibrating screen after magnet PLC control panel dust suppression system For operations requiring specific product sizing
Tier Custom HighCapacity Model Includes larger feeders dual crushing stages advanced screening multiple magnets full automation package For highvolume dedicated processing facilities

Optional Features Radial stacker conveyor additional screening decks metal baler press advanced dust collection
Service Packages are available separately including commissioning spare parts kits preventive maintenance plans extended warranty
Financing Options can be facilitated through equipment financing partners offering lease or loan structures typically ranging from months

8 Часто задаваемые вопросы

What feedstock size can the plant accept
The primary crusher is configured based on your typical slab size Common feed openings accept material up tomms in dimension

How pure is the recovered metal
Field data shows the integrated crossbelt magnet typically extracts ferrous material at purity facilitating direct sale to scrap yards without further processing

Are these plants suitable for portable skidmounted use
Yes core designs are skidmounted allowing relocation between sites with appropriate haulage equipment some models offer trailer mounting

What is the expected lead time from order to commissioning
For standard configurations lead time averages weeks factoring in manufacturing testing disassembly shipment reassembly onsite commissioning varies

Can the plant process other materials like construction demolition waste
While robust it is optimized for abrasive slags Minor configuration changes can adapt it C D waste but throughput may differ from dedicated C D equipment