Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Общие болевые точки включают в себя:
Чрезмерное время простоя для технического обслуживания: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 hours of lost production annually.
Непредсказуемые затраты на износ: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Руководство, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. This heavyduty, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, карьер, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, недроссирующая камера дробления; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Основные функции: Инженерное обеспечение для оперативного превосходства

Гидравлический переключатель & Система регулировки | Техническая основа: Гидравлические цилиндры двойного действия заменяют механические переключатели. | Операционная выгода: Включает безопасный, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | Воздействие на рентабельность инвестиций: Сокращает время простоя регулировки до 80% and prevents costly damage to crusher internals.

Глубокая симметричная камера дробления | Техническая основа: Optimized nip angle and long crushing stroke geometry | Операционная выгода: Maximizes capacity and promotes a uniform wear pattern across jaw dies, продление срока службы | Воздействие на рентабельность инвестиций: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

Конструкция роликового подшипника для тяжелых условий эксплуатации | Техническая основа: Spherical selfaligning roller bearings on the main shaft | Операционная выгода: Supports high radial and thrust loads with greater efficiency than traditional bronze bearings | Воздействие на рентабельность инвестиций: Снижает потери на трение, lowering operational power consumption by approximately 58%.

Конструкция основной рамы на болтах | Техническая основа: Fabricated hightensile steel sections joined with machined flanges and bolts | Операционная выгода: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | Воздействие на рентабельность инвестиций: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Мониторинг | Техническая основа: Centralized system tracking bearing temperature, гидравлическое давление, and drive motor amps | Операционная выгода: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | Воздействие на рентабельность инвестиций: Facilitates conditionbased maintenance scheduling, предотвращение катастрофических сбоев.

Competitive Advantages of the White Label JC5000

| Метрика производительности | Отраслевой стандарт (Сопоставимый класс) | Решение White Label JC5000 | Преимущество |
| : | : | : | : |
| Средний срок службы гильзы (Абразивный гранит) | ~120,000 tonnes | ~150,000 tonnes | +25% Улучшение |
| Время настройки CSS (Механический против. Гидравлический) | 24 часы (экипаж 2) | <10 минуты (single operator) | ~95% быстрее |
| Потребление энергии на тонну измельченного материала| 1.8 2.1 кВтч/т | 1.65 1.75 кВтч/т| До 10% Более эффективный |
| Peak Operational Availability (Плановое техническое обслуживание)| 9294%| 96%+ Цель| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Технические характеристики

Кормовое отверстие: 1400мм х 1000 мм (55" х 40")
Максимальный размер подачи: ~850mm lump size
Закрытая боковая установка (CSS) Диапазон: 125мм 250 мм
Диапазон мощности: 450 750 тонн в час (в зависимости от исходного материала & CSS)
Требования к мощности привода: 200 кВт / Up to Tier IV Final / Stage V diesel electric option
Конструкция основной рамы: Высокопрочная сварная стальная пластина со снятыми напряжениями.
Материал челюсти: Премиальная марганцевая сталь (14%18% необязательный)
Приблизительный рабочий вес: ~62 000 кг
Экологический рабочий диапазон: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Сценарии применения

Расширение карьера Хард-Рок

Испытание: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Решение: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Результаты: Достигнут устойчивый 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

LargeScale C&D Завод по переработке отходов

Испытание: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Решение: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Результаты: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Коммерческие соображения

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Уровень базового оборудования: Включает дробилку, моторные приводы, starter equipment, basic PLC controls.
Operational Ready Tier (Самый распространенный): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) поддержка удаленной диагностики. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Часто задаваемые вопросы

1 квартал: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

Q2 Каково ожидаемое влияние на общее энергопотребление завода??
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

Q4 What commercial terms are available beyond outright purchase?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

Q5 Какое обучение проводится для нашей оперативной команды??
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources