1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Для руководителей предприятий и подрядчиков, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Общие проблемы включают в себя:

Чрезмерное время простоя для технического обслуживания: Frequent liner changes and unplanned repairs halt your production line, потеря пропускной способности обходится тысячами в час.
Высокая стоимость изнашиваемых деталей: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Непоследовательная градация продукта: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Скрытые эксплуатационные расходы: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. ОБЗОР ПРОДУКТА

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, руда, и бетон для сноса. Designed as a costeffective workhorse for quarries, горнодобывающие работы, and largescale construction recycling plants, it provides a reliable first reduction stage.

Операционный рабочий процесс:
1. Потребление корма: Большой загружаемый материал (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (необязательный) or directly into the deep crushing chamber.
2. Сжимающее дробление: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Увольнять & Распродажа: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

Область применения: Ideal for processing granite, базальт, железная руда, and recycled concrete with compressive strengths up to 400 МПа. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Не предназначен для липких, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Глубокая дробильная камера | Техническая основа: Optimized geometry with an aggressive nip angle (2226°) | Операционная выгода: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | Воздействие на рентабельность инвестиций: Increased throughput (т/ч) lowers costperton processed

Конструкция роликового подшипника для тяжелых условий эксплуатации | Техническая основа: Сферические самоустанавливающиеся роликоподшипники на главном эксцентриковом валу. | Операционная выгода: Выдерживает высокие радиальные и осевые нагрузки с большей эффективностью, чем традиционные бронзовые подшипники. | Воздействие на рентабельность инвестиций: Lower friction reduces power draw by an estimated 812% and extends bearing service life

Гидравлическая регулировка CSS | Техническая основа: Wedgebased toggle system actuated by hydraulic cylinders | Операционная выгода: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | Воздействие на рентабельность инвестиций: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | Техническая основа: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Операционная выгода: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | Воздействие на рентабельность инвестиций: Extends structural life of the crusher body beyond 10+ years under normal operation

Replaceable BoltIn Wear Liners | Техническая основа: Highstrength manganese steel liners secured with captive bolts | Операционная выгода: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | Воздействие на рентабельность инвестиций: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| Техническая основа: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Операционная выгода: Delivers reliable motion transfer under maximum load conditions with minimal deflection| Воздействие на рентабельность инвестиций: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Сопоставимый класс) | White Label JC5000 Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Доступность (Время работы)| ~8588% (factoring standard maintenance) | Цель >92% (via rapidwear part design) | +47% more productive hours |
| Среднее. Jaw Plate Life| 120,000 150,000 тонны (abrasive granite) | 165,000 180,000 тонны (verified field data) | +1520% более длительный срок службы |
| Энергопотребление| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| Время настройки CSS| Ручная регулировка шайбы (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | До 90% более быстрая регулировка |
| Общая стоимость владения (5yr)| Базовый уровень = 100% industry average estimate)| Оценка в 8287% of baseline cost model| 1318% lower projected TCO |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Кормовое отверстие: 1300mm x 1000mm (51" х 40")
Максимальный размер подачи: 1250мм (49")
Диапазон настройки закрытой стороны: 150мм 300 мм (6" 12")
Диапазон мощности: 450 750 тонн в час (varies based on material & CSS)
Требования к мощности привода: 132 кВт /175 kW Electric Motor
Общий вес (Только дробилка): Примерно 48 Тонны
Основные характеристики материалов:
Рамка: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Марганцевая сталь
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Дополнительные функции & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Доступные пакеты услуг:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.Часто задаваемые вопросы

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling