Белая этикетка 500 Tph Gold Mining Washing Plant Testing
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Are you scaling your alluvial or eluvial gold operation and hitting consistent bottlenecks? Управление 500 TPH feed rate presents distinct challenges that directly impact your bottom line. Общие операционные препятствия включают в себя:
Inconsistent Recovery with High Volumes: Standard scrubber and screen setups can struggle with variable clay content at this scale, leading to goldbearing fines bypassing the recovery circuit.
Чрезмерное время простоя для технического обслуживания: Poorly designed trommels and feed systems require frequent stoppages for unclogging and component wear replacement, стоимость сотен производственных часов в год.
High Operational Water & Power Demand: Inefficient pump systems and plant layout can inflate your most variable costs, eroding profit margins on every ton processed.
Difficulty in Achieving SteadyState Operation: Balancing feed, стирка, скрининг, and slurry density across a large plant is complex, often resulting in suboptimal performance and manual intervention.
Обеспечивает ли ваша текущая установка предсказуемый результат?, lowcost perton recovery required for project bankability? This is where purposebuilt, thoroughly tested industrial equipment makes the critical difference.
2. ОБЗОР ПРОДУКТА: WHITE LABEL 500 TPH GOLD MINING WASHING PLANT
Это полный, modular washing and preconcentration system engineered for highvolume placer and weathered hard rock deposits. It is designed to accept runofmine material up to 500 тонн в час, preparing it for efficient downstream gravity or leaching recovery.
Операционный рабочий процесс:
1. Основной корм & Чистка: ROM material is fed into a robust scrubbing module, aggressively breaking down clay agglomerates and cemented matrices to liberate gold.
2. Классификация по основным размерам: A highcapacity trommel screen separates material into oversize (>10мм, typically waste), средний размер (210мм), и меньшего размера (<2мм) fractions.
3. Вторичная концентрация & Обезвоживание: The undersize slurry is routed to primary concentration units (например, шлюзы, приспособления), while midsize material can be further screened or concentrated. Efficient dewatering screens recover process water.
Область применения & Ограничения:
Идеально подходит для: Largescale alluvial gold projects, элювиальные отложения с содержанием глины, речные операции, and tailings reprocessing with high feed rates.
Ограничения: Not suitable for primary hard rock crushing or milling. Optimal performance requires controlled feed size distribution (обычно <250мм). Water supply must meet the designed flow rate for the target capacity.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
HeavyDuty Scrubbing Module | Техническая основа: Hightorque dual shaft design with replaceable wear paddles | Операционная выгода: Effectively processes heavy claybound feed without shaft stall or bogging; allows continuous operation in difficult materials | Воздействие на рентабельность инвестиций: Reduces prewashing time and eliminates need for separate clay processing plants, lowering capital outlay.
Optimized Trommel Screen Design | Техническая основа: Variable pitch drum with internally staged screen panels (punch plate to polyurethane) | Операционная выгода: Prescreens large rocks early; provides longer effective screening time for fines; reduces plugging | Воздействие на рентабельность инвестиций: Increases screening efficiency by an estimated 1520%, directly boosting recoverable gold reporting to concentration units.
Centralized Slurry Distribution Manifold | Техническая основа: Engineered launder system with adjustable splitter gates and monitoring points | Операционная выгода: Enables precise control of slurry flow and density to multiple downstream concentrators | Воздействие на рентабельность инвестиций: Ensures even feed to recovery units, maximizing overall plant recovery rate from variable feedstock.
Modular SkidMounted Construction | Техническая основа: Units preassembled on heavyduty structural skids with integrated walkways and plumbing | Операционная выгода: Dramatically reduces field installation time and civil works cost; simplifies relocation | Воздействие на рентабельность инвестиций: Can cut plant commissioning timeline by up to 40%, ускорение времени производства.
LowPressure HighVolume Pump System | Техническая основа: Specially configured centrifugal pumps with wearresistant liners | Операционная выгода: Delivers required water volume at lower pressure heads, reducing energy consumption and liner wear rates | Воздействие на рентабельность инвестиций: Lowers ongoing power costs by an estimated 812% compared to standard highpressure systems.
Integrated Instrumentation Package | Техническая основа: Flow meters, density gauges, and pressure sensors at key circuit points | Операционная выгода: Provides operators with realtime data to make informed adjustments for optimal performance | Воздействие на рентабельность инвестиций: Facilitates datadriven process control, stabilizing recovery efficiency and reducing operator error.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Отраслевой стандарт (500 Класс ТПХ) | Белая этикетка 500 Решение ТПХ | Преимущество (% Улучшение) |
| : | : | : | : |
| Clay Processing Capability| Requires frequent stops for cleaning/declogging| Continuous operation in up to 35% clay content feed| ~30% less downtime for maintenance |
| Эффективность скрининга (sub2mm)| ~85% efficiency due to blinding/overloading| Последовательный >92% efficiency via staged design| ~8% more fines reporting correctly |
| Water Circulation Rate| Often requires fresh water topup of 2025%| Closedcircuit design reduces topup to ~1215%| ~40% reduction in fresh water demand |
| Время установки на месте| 812 weeks for bolted assembly| 46 недели на соединение салазок & ввод в эксплуатацию| Примерно на 50 % быстрее развертывание |
| Удельная потребляемая мощность| ~0,85 1.0 кВтч на тонну переработки| ~0,75 0.82 кВтч на тонну переработки| ~10% lower energy cost per ton |
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Номинальная мощность: 500 тонн в час (сухой корм)
Максимальный размер подачи: 250мм
Требование к питанию: Общая установленная мощность приблизительно 650 кВт (plant dependent on configuration)
Требование к воде: Circuit designed for 2,500 3,000 m³/day recirculation; fresh water topup approx. 350450 м³/день.
Характеристики материала:
Scrubbing Chamber & барабан барабан: AR400 Износостойкая сталь
Экранные панели: Modular polyurethane panels on undersize section
прачечные & Slurry Lines: Hardox® or equivalent wear steel
Физические размеры (Модульный): Typical footprint of main wash plant module is 28m (л) x 9m (Вт) х 7м (ЧАС).
Экологический рабочий диапазон:
Диапазон температур окружающей среды: 20°С до +50°С
Altitude Up To: 3,000 метров над уровнем моря
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
West African Alluvial Gold Project Challenge: Highly variable lateritic clay content caused constant blinding of screening surfaces in existing plant, reducing effective capacity below 300 ТПХ,with significant gold loss in fines. Решение: Deployment of the White Label 500 Обогатительная фабрика для добычи золота TPH, focusing on its heavyduty scrubbing module and optimized trommel. Результаты: Достигнуто последовательное 480 Пропускная способность ТПХ;recovery of fine gold (<1мм) improved by an estimated 22%;plant availability increased from 75%к >90%.
South American Tailings Reprocessing Challenge: Lowgrade historical tailings required highvolume processing at minimal cost per ton. Existing equipment had high water consumption,and permitting limited fresh water use. Решение: Installation of the washing plant configured with enhanced water recirculation cyclonesand lowpressure pumps. Результаты: Met target of 500 TPH throughput while staying within strict water permit limits;power costs reduced by $0.08per ton processed comparedto previous feasibility estimates.
7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
The White Label 500 TPH Gold Mining Washing Plant is offered as a capital asset solution focused on longterm operational savings.
Ценовые уровни:
1. Base Plant Package: Включает чистку сердцевины,скрининг,and slurry distribution modules.Priced as a turnkey unit FOB factory.
2. Расширенный пакет восстановления: Base plant plus integrated primary gravity concentration units(e.g.,sluices,приспособления).
3. Full Circuit Package: Includes secondary concentration,tailing dewatering,and complete control system.
Дополнительные функции:
Advanced PLC control systemwith SCADA interface
Onboard diesel power generation module
Стартовый комплект запасных частей(critical wear components)
Пакеты услуг:
ввод в эксплуатацию & Обучение операторов(стандартный)
Annual Performance Audit& Optimization Review
Planned Maintenance Contractswith guaranteed response times
Financing Options Available Through Partners:
Структуры лизинга оборудования
Project financing linkage
Rentaltoown agreementsfor initial project phases
8. Часто задаваемые вопросы
1 квартал:What upstream equipment is neededto feed this washing plant?
А:A frontend loader or excavator feeding a surge hopperwith apron feederis typical.The plant itself requires controlled feeding but does not include primary excavation or haulage equipment.
2 квартал:What downstream equipment typically pairs with this system?
А:The washedand concentrated heavy mineral concentrate(HMC)from this plant usually reports totailored gravity circuits(например, центробежные концентраторы,столы)or direct intensive cyanidation unitsdependingon gold liberation size.
Q3:What are the critical operational factorsfor maintaining rated capacity?
А:The two key factors are consistent controlof feed size (adherenceto <250мм)and managementof overall moisture/claycontentin the ROMfeed.Material outside these parameterscan be managedbut may requireoperational adjustments.
Q4:Что значит "Белая этикетка" meanin this context?
А:"Белая этикетка" signifies thatthe equipmentis manufacturedto our exacting specificationsand quality controlsbut can be brandedaccordingto clientor dealer requirements.It offers OEMperformancewithoutthe premiumbrand cost.
Q5:What proofof performanceis availableprior topurchase?
A.We provide detailed test reportsfrom our pilotplant facilitybasedon customerprovided bulk samples.Fullscale componentperformance dataand referencesfrom existing installationsare also availableunder confidentialityagreement.
Q6:What is the expected lead timefrom orderto commissioning?
A.For a standard configuration,lead timeis approximately1822 weeksexworks,followedby sitespecific installationand commissioningduration.This timeframe can vary basedon final configurationand site readiness.
Q7:What arethe keywear partsand their expectedlifecycle?
A.Primarywear items include scrubbingpaddle tips,trommel screen panels,and slurry pump liners.Lifecycle varieswith feedstock abrasivenessbut typically rangesfrom1,200to2,000operating hoursfor critical componentsbasedon field datafrom similarmaterials.