1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей предприятий и подрядчиков, the core challenges with primary crushing often center on three critical areas: excessive maintenance cycles that halt your entire processing line, inconsistent output gradation that forces secondary crushers to work harder, and the high total cost of ownership from premature wear part failure. Each unscheduled hour of downtime can cost thousands in lost production and labor. Are you currently managing frequent liner changes, coping with vibrationrelated foundation damage, or struggling with capacity bottlenecks that delay project timelines? The selection of your primary rockbreaking equipment is a fundamental decision that dictates your site's productivity and profitability for years to come.

2. ОБЗОР ПРОДУКТА

This content details a highperformance Курсор челюсти, engineered as a robust primary каменная дробилка. It is designed for the first reduction of hard, абразивные материалы, такие как гранит, базальт, and river gravel into consistent, coarse aggregate.

Операционный рабочий процесс:
1. Потребление корма: Quarryrun rock (0800мм) is loaded into the vibrating grizzly feeder (необязательный), which bypasses fines to optimize crushing chamber efficiency.
2. Первичное дробление: Material enters the fixed and moving jaw assembly. The elliptical motion applies compressive force, breaking large stones against the corrugated manganese steel jaw plates.
3. ​Увольнять: Измельченный материал выходит через регулируемое разгрузочное отверстие., setting the maximum product size. The CSS (Закрытая боковая установка) is hydraulically adjustable for quick product size changes.

Область применения & Ограничения:
Объем: Ideal for stationary primary crushing plants, portable wheeled units, and trackmounted mobile setups in quarrying, добыча полезных ископаемых, и приложения для переработки сноса.
Ограничения: Not suitable for sticky or claybound materials without prescreening. Achieves typical reduction ratios of 6:1 к 8:1; for finer final products, secondary cone or impact crushing is required.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Глубокая дробильная камера | Техническая основа: Extended nip angle and long linear crushing path | Операционная выгода: Increases volume processed per cycle and delivers a higher reduction ratio in a single pass | Воздействие на рентабельность инвестиций: Reduces load on downstream equipment by producing bettershaped feed, снижение общего энергопотребления установки.

Прочная рамная конструкция | Техническая основа: Fabricated from highgrade steel plate with reinforced stress points | Операционная выгода: Absorbs dynamic loads and resists fatigue cracking under continuous hightonnage operation | Воздействие на рентабельность инвестиций: Extends structural life beyond 15+ years in demanding environments, protecting capital investment.

Гидравлическая система регулировки рычага | Техническая основа: Replaces traditional manual shim plates with a dualacting hydraulic cylinder | Операционная выгода: Allows remote adjustment of CSS in minutes for product changeover and provides automatic clearing of chamber blockages | Воздействие на рентабельность инвестиций: Cuts downtime for size adjustment by over 80% compared to manual systems.

Optimized Jaw Die Profile | Техническая основа: Computermodeled tooth geometry matched to feed material characteristics | Операционная выгода: Promotes interparticle crushing for improved efficiency and reduces premature wear at the bottom of the dies | Воздействие на рентабельность инвестиций: Increases manganese jaw plate life by an average of 2030%, directly reducing wear part costs per ton.

Интегрированная моторная база & Belt Guard | Техническая основа: Unified chassis mounting for crusher, мотор, and drive guards | Операционная выгода: Simplifies installation alignment, enhances site safety compliance, and protects drive components from dust and debris | Воздействие на рентабельность инвестиций: Reduces installation time by approximately two mandays and minimizes risk of unplanned stoppages from drive failure.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | This Jaw Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Износ части срока службы (Челюстные пластины)| Based on granite abrasion index of 0.20 | Enhanced alloy & profile design extends service interval| +25% longer operational life |
| Тоннаж в час (ТПХ)| Rated capacity for equivalent feed opening size| Optimized kinematics increase throughput within same footprint| +1015% higher sustained output |
| Время настройки CSS| Manual shim system requiring crew intervention| Remote hydraulic adjustment from control panel|< 85% faster changeover |
| Энергопотребление (кВтч/тонна)| Average draw for compressive crushing action| Highefficiency flywheel design & direct drive configuration|< 8% lower specific energy use |
| Уровень шума на расстоянии 10 м| ~110 dB(А) during operation| Sounddampening mounts & enclosed drive guards|< 5 дБ(А) снижение |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд Вместимость: 150 1,200 МТПХ (depending on feed material & CSS)
Кормовое отверстие: 900mm x 600mm up to 1500mm x 1300mm
Требования к питанию: 75 кВт до 250 электродвигатель кВт (400V/50Hz or customizable)
Вес дробилки (Рамка & Челюсть): От 12,000 kg to 65,000 кг
Характеристики материала: Highstrength quenched & tempered steel frame; ASTM A128 Manganese Steel jaw dies; SAE 4140 forged eccentric shaft.
Discharge Setting Range: Minimum CSS from 75mm to 200mm (зависит от модели)
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dustsealed bearings standard.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Granite Quarry Primary Station | Испытание: A largescale quarry faced weekly stoppages to manually adjust shims for alternating between rail ballast and road base products, losing over 6 hours of production weekly. Premature jaw wear at specific points was also increasing cost per ton.

Solution Implementation of a heavyduty jaw crusher with a hydraulic toggle system and optimized die profiles specifically engineered for highly abrasive granite.

Results CSS changes are now completed in under 30 minutes via remote control. Combined with extended wear life, this resulted in a documented 18% increase in annual production volume and a 22% reduction in cost per ton for wear parts.

Portable Contract Crushing Fleet | Challenge A mobile crushing contractor needed faster setup/teardown times between job sites and greater reliability to meet tight project schedules without incurring penalty clauses.

Solution Deployment of trackmounted jaw crusher units featuring an integrated motor base and preassembled feed hopper modules.

Results Plant mobilization time reduced by an average of four hours per move. Field data shows over 95% mechanical availability across three units in a single season, allowing the contractor to complete two additional projects within the same timeframe.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ценовые уровни: Offered across three valueengineered tiers:
Стандартная обязанность: For intermittent use or less abrasive materials.
Сверхмощный (Recommended): Fullfeatured specification as detailed above.
Premium Duty: Includes additional monitoring sensors (temperature/vibration), пакеты подшипников премиум-класса,and extended warranty.
Дополнительные функции: Вибрационный колосниковый питатель (ВГФФ ВГФ), автоматические системы смазки,dust suppression kits,folding discharge conveyor extensions(for mobile units).
Пакеты услуг: Choose from annual inspection plans,major overhaul support,and guaranteed critical parts availability programs.Service technicians are availablefor supervised commissioning.
Financing Options Flexible commercial leasing structures,tradein programsfor existing equipment,and projectbased financing can be arranged through partner institutions

8.Часто задаваемые вопросы

Q What power source compatibility do you offer?
A Our jaw crushers are typically supplied with electric motor drives compatible with global industrial voltages( e.g.,400V/50Hz ,460V/60Hz).Dieselhydraulic drive options are availablefor fully mobile or remote sites without grid power

Q How does this machine handle tramp metal or uncrushable material?
A The hydraulic toggle system acts as a safety device.If an uncrushable object enters the chamber,the hydraulic pressure releases allowingthe moving jawto yieldautomatically clearingthe chamber before resetting.This prevents major damage

Q What isthe expected lead timefor deliveryand commissioning?
A Lead times varyby model complexityand customization.For standard heavyduty modelsin stock configuration deliveryis typicallywithin1216 weeksFOB portCommissioning supportis scheduled upon confirmationof shipment arrival

Q Arewear parts readilyavailableand interchangeablewith other brands?
A We manufacturereplacementjaw plates side linersand other consumablesto exact OEM specificationsWhile designedfor optimal performancein ourchamber geometry keywear partsare notdirectly interchangeablewith other brandsensuringperformance integrityOur global warehouse network supportsrapid order fulfillment

Q Can this crusherbe integratedinto our existing automated plant control system(СКАДА)?
A YesStandard modelsinclude provisionsfor remote monitoringof key parameters(crusher load motor amperage)with analogand digitaloutputsInterface protocols can be specifiedto enableintegrationwith mostmodern plantcontrol systems