1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей предприятий и специалистов по снабжению, selecting the right primary crushing equipment is a critical capital decision with decadelong implications. Общие проблемы включают в себя:
Внеплановые простои: Frequent mechanical failures and liner changes halting your entire processing line, потери в производстве обходятся тысячами в час.
Непоследовательный вывод & Форма продукта: Poorly graded final product with excessive flaky material, leading to rejections from highspecification asphalt and concrete clients.
Чрезмерное потребление энергии: Older or inefficient jaw crusher designs consuming disproportionate power per ton of processed material, directly impacting operational expenditure.
Высокая сложность обслуживания: Laborintensive adjustment procedures and component replacement that requires specialized skills and extends service windows.
Быстрая деградация изнашиваемых деталей: Premature failure of jaw plates and toggle systems in abrasive feed conditions, увеличение затрат на расходные материалы.

Is your current primary crushing solution equipped to deliver the reliability, качество продукции, and cost control required in today's competitive market?

2. ОБЗОР ПРОДУКТА

The modern heavyduty jaw crusher serves as the cornerstone of stationary and mobile primary crushing circuits. Engineered for the initial reduction of large quarried rock, бетон для сноса, and mineral ore, this machine transforms feed material up to 1.5 meters in size into manageable aggregate for secondary processing.

Операционный рабочий процесс:
1. Потребление корма: Large dump trucks or loaders deposit runofquarry material into the vibratory grizzly feeder, which bypasses subsize material to a side conveyor.
2. Первичное сокращение: The remaining oversize rock is directed into the crushing chamber, where a fixed jaw and a reciprocating moving jaw exert immense compressive force.
3. Увольнять & Регулирование: Crushed material exits through an adjustable discharge opening at the bottom. CSS (Закрытая боковая установка) is hydraulically adjustable for precise control over final product size without stopping the machine.

Область применения: Ideal for hightonnage primary crushing of granite, базальт, речной гравий, и переработанные строительные материалы. It is the preferred first stage in most hard rock aggregate production.

Ограничения: Не подходит для липких или глинистых материалов без предварительного просеивания.. Performance on highly abrasive silicarich ores requires specific metallurgical choices in wear parts.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Глубокая дробильная камера & Оптимизированная кинематика | Техническая основа: Увеличенный угол захвата и более длинный ход дробления. | Операционная выгода: Enables higher throughput capacity and promotes interparticle crushing for improved efficiency | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 10% increase in tons per hour (ТПХ) compared to previousgeneration designs with similar feed openings.

Сборная рама для тяжелых условий эксплуатации | Техническая основа: Конструкция из стальных пластин, снимающая напряжения, с усиленными ребрами. | Операционная выгода: Provides exceptional durability against shock loads from uncrushable material, минимизация усталости рамы и риска катастрофического отказа | Воздействие на рентабельность инвестиций: Extends structural life beyond industry averages, защита ваших капиталовложений.

Гидравлическая система регулировки рычага | Техническая основа: Replaceable hydraulic cylinders for tensioning and setting adjustment | Операционная выгода: Allows operators to adjust the CSS safely in minutes versus hours required for manual shim systems; also functions as an automatic release for tramp iron | Воздействие на рентабельность инвестиций: Reduces downtime for product changeovers by over 80% и предотвращает повреждение от несокрушимых предметов.

Stationary Jaw Die Configuration | Техническая основа: Reversible symmetrical design with multiple mounting positions | Операционная выгода: Enables wear life extension by allowing rotation or repositioning of jaw dies; simplifies installation with fewer lifting points | Воздействие на рентабельность инвестиций: Maximizes utilization of wear part material, typically achieving a 30% improvement in liner life before replacement is needed.

Централизованная автоматизированная система смазки | Техническая основа: Programmable pump delivering controlled grease volumes to key bearings | Операционная выгода: Обеспечивает оптимальную смазку подшипников без ручного вмешательства., reducing risk of human error and bearing seizure | Воздействие на рентабельность инвестиций: Industry testing demonstrates a direct correlation with a 40% increase in bearing service intervals under normal operating conditions.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Средний) | Our HeavyDuty Jaw Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Доступность (Время работы) | 8892% | 9496% | +5% Улучшение |
| Стоимость за тонну (Изнашиваемые детали) | Базовый уровень (100%) | Reduced by ~25%¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 25% Снижение |
| Энергопотребление (кВтч/тонна)²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻| Базовый уровень (100%)³³³³³³³³³³³³³³| Reduced by ~15%4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣| 15% Снижение |
| Время настройки CSS (Mechanical to Hydraulic) ⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️| 24 hours ⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙|<30 minutes 🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧|85% Time Savings |

Примечание: Comparative figures based on internal testing against previousgeneration models from major OEMs under controlled feed conditions.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд: От 300 TPH превышает 1,200 Номинальная мощность ТНЧ, depending on feed material density and product size requirements.
Размеры загрузочного отверстия: Available from 800mm x 500mm up to 1500mm x 1200mm.
Требования к питанию: Driven by electric motors ranging from 75 кВт до 250 кВт; configured for direct drive or Vbelt transmission based on application.
Характеристики материала: Высокопрочный закаленный & рама из закаленной стали; челюсть из марганцевой стали умирает (standard grades M1 through M3 available); эксцентриковый вал из кованой легированной стали.
Физические размеры (Пример модели): Approximate weight of ~50,000 kg; overall length of ~6m; requires foundational static load design consultation.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dustsealed bearings protect against particulate ingress in harsh quarry environments.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Станция первичного дробления гранитного карьера

Испытание: A largescale quarry operation faced declining product yield due to premature wear on their existing jaw crusher's liners when processing highly abrasive granite. Unscheduled maintenance was causing over 100 часов ежегодного простоя.
Решение: Implementation of our heavyduty jaw crusher featuring an optimized kinematics package and M3 grade manganese jaws specifically selected for abrasion resistance.
Результаты: Achieved a documented increase in wear part life by 35%, reducing annual liner changeouts from four to three. Combined with faster hydraulic adjustments, this contributed to an estimated recovery of over 60 hours of productive time annually.

Городская переработка & С&D Processing Plant

Испытание: Processing mixed demolition concrete with sporadic metal contamination led to frequent stall events and potential damage on the primary crusher’s toggle system.
Решение: Installation of our jaw crusher equipped with the integrated hydraulic toggle relief system designed to automatically cycle when uncrushable material is encountered.
Результаты: The system successfully protected the crusher from damage during multiple tramp metal events per month without operator intervention. This eliminated associated repair costs averaging $15k per incident and prevented secondary downtime across the plant.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our heavyduty jaw crushers are offered across three primary tiers:
Стандартный уровень обязанностей: Для стабильных подаваемых материалов, таких как известняк; focuses on core reliability at an accessible capital cost point.
Премиум-долговой уровень (Самый распространенный): Includes all features listed above such as hydraulic adjustment and automated greasing; designed for maximum ROI in varied or abrasive feed conditions.
Modular/SkidMounted Tier: Preassembled units with integrated feeders and discharge conveyors for reduced installation time and cost on greenfield sites.

Optional features include onboard motor starters, dust suppression spray systems, realtime condition monitoring sensors tied into plant SCADA systems

Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements that include scheduled inspections,
wear part supply at prenegotiated rates

Flexible financing options are available including equipment leasing structures tailored
to match project cash flow cycles

Часто задаваемые вопросы

Q1 How do I determine if my existing plant infrastructure can support this new jaw crusher?
A foundation load analysis conducted by our engineering team is standard during
the quotation process We provide detailed static dynamic load specifications
for your civil engineers ensuring compatibility before purchase

Q2 What impact will switching have on my downstream screening
and secondary crushing stages?
The consistent product gradation improved cubicity typically leads
to more efficient screening separation reduced recirculating load
on secondary cone crushers potentially increasing overall circuit capacity

Q3 Are wear parts readily available globally?
Yes we maintain certified regional warehouse inventories ensuring critical components like jaw dies toggle plates bearings are available within agreed service level agreements minimizing parts lead time risk

Q4 Can you provide performance guarantees?
Yes we offer guaranteed minimum throughput capacity figures based on certified third party laboratory testing results using samples representative
of your specific feed material

Q5 What training is provided for our operations maintenance staff?
Comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides is included as part
of every commissioning package