H1: Высокая емкость, LowCostPerTon Gold Ore Crushing Solutions

1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Processing gold ore presents a distinct set of crushing challenges that directly erode profitability. Are you facing these costly operational realities?

Высокие затраты на истирание: The quartz and hard rock matrices common in gold ores rapidly wear crusher components, что приводит к частой смене вкладышей, excessive spare parts inventory, and unplanned maintenance stops.
Узкие места пропускной способности: Inconsistent feed size or capacity limitations in primary crushing stages constrain the entire milling circuit, leaving valuable tonnage—and revenue—unprocessed.
Энергоемкость: Traditional crushing stages consume significant power. Inefficient comminution directly increases your highest variable cost: energy per processed ton.
Время простоя для технического обслуживания: Every hour a primary or secondary crusher is down for liner replacement or adjustment halts the entire processing plant, потери производства обойдутся в тысячи долларов.

Центральный вопрос для руководителей предприятий заключается в следующем.: How can you achieve the required particle reduction for optimal gold recovery while controlling wear costs, maximizing throughput uptime, and minimizing specific energy consumption? The answer begins with selecting the right sustainable gold ore crushing equipment.

2. ОБЗОР ПРОДУКТА

This product line focuses on Primary Gyratory Crushers and Secondary Cone Crushers engineered specifically for the demands of hard rock gold ore processing. These machines form the critical first stages of size reduction, setting the foundation for downstream grinding and recovery efficiency.

Операционный рабочий процесс:
1. РуфМайн (ПЗУ) ore is fed into the primary gyratory crusher’s receiving hopper.
2. The gyrating mantle within the fixed concave crushes large rocks (часто до 1,5 м) against high pressure, reducing them to a manageable size (обычно 250 мм).
3. Crushed material is conveyed to a secondary cone crusher for further reduction to a finer product (обычно 50 мм), optimized for feed to SAG or ball mills.
4. The precisely controlled discharge setting ensures a consistent product size, improving overall circuit stability and recovery rates.

Область применения & Ограничения:
Объем: Ideal for medium to hightonnage hard rock gold operations (2,000+ ТПД). Effective on lode ore, vein material, and oxidized deposits with high compressive strength.
Ограничения: Not suitable for clayrich or highly weathered alluvial deposits where alternative crushing methods may be preferred. Requires stable foundational support and controlled feed systems for optimal operation.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Запатентованная геометрия камеры | Техническая основа: Optimized nip angle and crushing stroke | Операционная выгода: Produces a more cubical product with fewer fines at the primary stage, reducing overgrinding in downstream mills | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 8% reduction in specific energy consumption in the grinding circuit.

Автоматическая компенсация износа | Техническая основа: Hydraulic adjustment system with ASRi™ (Автоматическое регулирование настройки) технология | Операционная выгода: Maintains consistent crusher discharge setting as liners wear, ensuring stable product gradation without manual intervention | Воздействие на рентабельность инвестиций: Доставляет до 15% more consistent throughput and protects downstream processes from feed variability.

Базовый блок для тяжелых условий эксплуатации & Forged Shaft | Техническая основа: Singlepiece cast steel base and highintegrity alloy forging | Операционная выгода: Provides exceptional durability under shock loads from uncrushable material, minimizing risk of catastrophic frame failure | Воздействие на рентабельность инвестиций: Extends operational life by years and reduces total cost of ownership through structural reliability.

Система увеличения срока службы лайнера | Техническая основа: Computeroptimized liner profiles and zincfree backing resin application | Операционная выгода: Ensures even wear distribution and secure liner seating, maximizing manganese utilization and simplifying changeouts | Воздействие на рентабельность инвестиций: Отраслевые испытания демонстрируют 2030% improvement in liner life compared to nonoptimized designs.

Интегрированная пылезащита & Сдерживание | Техническая основа: Positivepressure labyrinth seal with dedicated air purge system | Операционная выгода: Effectively prevents dust ingress into the internal lubrication system, protecting critical bearings and gears from abrasive contamination | Воздействие на рентабельность инвестиций: Увеличивает срок службы подшипников до 50%, предотвращение дорогостоящего внепланового ремонта.

Централизованная смазка & Смазка | Техническая основа: Automated singlepoint greasing system for all major wearing points with realtime monitoring | Операционная выгода: Eliminates manual greasing requirements at multiple hardtoaccess points, enhancing safety and ensuring optimal lubrication intervals are met consistently| Воздействие на рентабельность инвестиций: Reduces labor costs for routine maintenance and decreases risk of premature failure due to underlubrication.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартный эталон отрасли | Наше решение по дроблению золотой руды доказало свое преимущество |
| : | : | : |
| Доступность (Время работы) | ~92% (включая плановое обслуживание) |>96% through extended wear life & quickchange designs |
| Удельное энергопотребление (кВтч/т) Зависит от компетенции по руде.| Базовый уровень установлен на 100% |>92% due to efficient chamber design & optimal speed |
| Manganese Liner Cost/Ton Processed| Базовый уровень установлен на 100% |>75% via optimized profiles & material technology |
| Среднее время между отказами (среднее время безотказной работы) Основные компоненты| ~8000 часов работы |>12,000 operating hours via superior metallurgy & уплотнение |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 1,500 слишком 10,000 метрические тонны в час (ТПХ), depending on model selection and circuit configuration.
Требования к питанию: Первичные дробилки от 300 кВт до более 800 кВт; Secondary crushers from 150 кВт до 450 кВт. All motors are compatible with standard highvoltage mine power distribution systems.
Характеристики материала: Highstrength alloy steel mainframes; Austenitic manganese steel crushing liners; Forged alloy steel main shafts; Sealed spherical roller bearings on all major loads.
Физические размеры (Пример модели): Primary Gyratory Approx. Высота: 6м; Ширина: 5м; Масса: ~250 tonnes. Secondary Cone Approx. Высота: 3м; Ширина: 3м; Масса:~45 тонн.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 40°С до +50°С.. Dust protection rating ensures reliable operation in harsh mining environments.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Задача по расширению подземной шахты Hard Rock:

A North American gold mine expanding underground operations needed a primary crushing solution with a smaller footprint than their existing jaw crusher but equivalent capacity to handle increased tonnage of highgrade quartz ore.

Решение:

Implementation of a midrange gyratory crusher designed specifically for underground installation constraints as their primary sustainable gold ore crushing equipment.

Результаты:

Достигнута целевая пропускная способность 2,800 TPH within footprint constraints while reducing primary crush product P80 by 15%. This finer feed contributed directly measured results including an increase in overall plant throughput by approximately9%.

Refractory Ore Processing Plant Upgrade Challenge:

An Australian operation processing refractory sulfide gold ore faced excessive wear costs in secondary crushing due to extreme abrasiveness causing monthly liner changes that halted production

Решение:

Retrofitting of two secondary cone crushers equipped with automated wear compensation specialized ultrawearresistant liner alloys

Результаты:

Liner life extended from an average of28 days42 days representing25 improvement Reduced annual planned downtime hours by180 hours resulting additional processing12k tons highvalue refractory material annually

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our sustainable gold ore crushing equipment is offered under flexible commercial terms designed for capital project planning:

Ценовые уровни: Equipment pricing is structured based on capacity size range offering entrylevel intermediate models fullscale production units
Дополнительные функции: Key upgrades include advanced predictive monitoring sensors remote access diagnostics packages automated lubrication systems specific liner profile options tailored your ore type
Пакеты услуг: Choose from basic commissioning support comprehensive multiyear service agreements covering scheduled maintenance parts supply technical support
Варианты финансирования: We partner with leading industrial finance providers offer leasetoown structures longterm operating leases traditional purchase arrangements accommodate various budget cycles balance sheet requirements

8 Часто задаваемые вопросы

Q1 Are your cone crushers compatible with existing jaw crusher feed systems?
A1 Yes most models can be integrated into existing circuits Engineering reviews are conducted ensure proper feed box design conveyor transfer points alignment

Q2 Каковы типичные сроки ввода в эксплуатацию??
A2 For greenfield projects typical timeline ranges16 weeks site preparation mechanical erection electrical connection commissioning Brownfield replacements can often completed within68 weeks detailed planning

Q3 How does automated setting regulation impact my operators workload?
A3 It significantly reduces need manual adjustments allows operators focus monitoring overall plant performance rather than constant crusher tweaking This leads more stable operation reduced human error

Q4 What spare parts inventory recommended ensure uptime?
A4 We provide critical spares kit recommendation based your specific operation typically includes initial set liners key hydraulic components sensors This minimizes lead time risk initial years operation

Q5 Предлагаете ли вы гарантии производительности??
A5 Yes we provide guaranteed capacity throughput figures based agreed feed material characteristics as well guaranteed maximum specific wear rates manganese liners under defined conditions

Q6 Can equipment handle tramp steel events?
A6 All primary units equipped with hydraulic overload protection system that automatically releases clearing chamber uncrushable material minimizing risk damage allowing rapid resumption production