1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей заводов и инженерных подрядчиков, the core crushing circuit is often the source of critical bottlenecks. Общие проблемы включают в себя:
Внеплановые простои: Частая замена футеровки и неожиданные механические неисправности останавливают всю вашу технологическую линию., потери в производстве обходятся тысячами в час.
Высокий расход изнашиваемых деталей: Aggressive or abrasive feed material leads to premature wear on mantles, вогнутый, and jaw plates, creating volatile and recurring operational expenses.
Непоследовательная градация продукта: Fluctuations in feed size or hardness result in offspec product, leading to recrushing cycles, потраченная впустую энергия, и недовольные клиенты.
Рост затрат на электроэнергию: Inefficient crushing chambers and outdated drive systems draw excessive power without maximizing throughput per kilowatthour.
Ограниченная гибкость: Fixed configurations cannot adapt to changing feed materials or market demands for different aggregate sizes without significant manual adjustment and time.

Is your primary crushing station a cost center or a controlled, эффективный актив? Решение заключается не только в машине, но в инженерной системе, рассчитанной на общую стоимость владения.

2. ОБЗОР ПРОДУКТА: HYDRAULIC CONE CRUSHER

The modern hydraulic cone crusher is a secondary/tertiary reduction machine engineered for highvolume production of consistent, кубический агрегат. Its operational workflow is centered on continuous compression crushing:
1. Введение в фид: Sized feed from a primary jaw crusher is directed into the top of the crushing chamber.
2. Compressive Reduction: The rotating mantle gyrates within a stationary concave liner, repeatedly compressing rock against rock until it fractures to size.
3. Dynamic Adjustment: A hydraulic system allows for realtime adjustment of the crusher’s closedside setting (CSS) during operation to maintain product spec.
4. Увольнять & Клиринг: Crushed material falls by gravity to the discharge point. An automatic hydraulic clearing system rapidly releases the chamber to pass tramp metal or uncrushable material, minimizing stall risk.

Область применения: Идеально подходит для твердых и абразивных материалов. (гранит, базальт, кварцит) in stationary aggregate plants and large mining operations. Best suited for feed sizes typically under 250mm.
Ключевое ограничение: Not designed for primary crushing of runofquarry material or handling significant plastic/clay content without prescreening.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Система управления гидросетью | Техническая основа: Hydraulic pressure regulation of the main shaft position | Операционная выгода: Allows operators to adjust crusher CSS remotely in under one minute for product gradation changes or wear compensation without stopping the crusher. | Воздействие на рентабельность инвестиций: Reduces nonproductive adjustment time by up to 80% по сравнению с ручными системами прокладок, повышение эксплуатационной готовности завода.

Patented Crushing Chamber Design | Техническая основа: Computeroptimized geometry for interparticle rockonrock crushing | Операционная выгода: Promotes a denser particle bed where rocks crush each other, not just the liners; produces superior cubicity while distributing wear more evenly. | Воздействие на рентабельность инвестиций: Can increase liner life by 1530% в зависимости от абразивности материала, прямое снижение стоимости изнашиваемых деталей.

Автоматическая защита от перегрузки | Техническая основа: Pressure sensors monitoring main shaft hydraulic pressure | Операционная выгода: Instantly detects an overload condition (например, бродячий металл) and triggers the clearing cycle automatically, protecting the mechanical components from catastrophic damage. | Воздействие на рентабельность инвестиций: Prevents expensive repairs to head, вал, and eccentric assembly; field data shows a reduction in major failure events by over 90%.

DualActing Hydraulic Cylinders | Техническая основа: Hydraulic cylinders that provide both upward force for setting adjustment and downward force for clearing | Операционная выгода: Delivers faster, more powerful clearing strokes compared to springrelease systems, ensuring reliable recovery from cavity packing events. | Воздействие на рентабельность инвестиций: Minimizes downtime associated with digging out a stalled crusher—a process that can take hours.

Централизованная система смазки | Техническая основа: Automated singlepoint lubricant delivery to key bearings and gears | Операционная выгода: Ensures correct lubrication intervals and volumes without manual intervention at multiple grease points located in hazardous areas. | Воздействие на рентабельность инвестиций: Extends bearing service life by preventing under/overgreasing; reduces required maintenance labor hours per week.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Mechanical Spring Cone) | Hydraulic Cone Crusher Solution | Преимущество |
| : | : | : | : |
| Время настройки CSS (During Operation) | 24 Часы (Ручная прокладка) | 95% Быстрее |
| Tramp Iron Clearing & Recovery Time| 3060 Минуты (Руководство) / Variable Spring Return| 90% Быстрее |
| Liner Life Consistency (Абразивный гранит)| High Variability (±20%)| More Predictable Wear Profile (±5%)| Improved Planning & Inventory Control|
| Энергоэффективность (кВтч/тонна)| Базовый уровень| До 10% Improvement via Optimized Chamber| Direct Power Cost Savings|
| Форма продукта (% Кубический)| Varies with Wear & Кормить| Последовательный >85% Cubicity Maintained| Higher Product Value & Less Recirculation|

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд Вместимость: 100 – 900 метрические тонны в час (dependent on chamber selection & CSS).
Требуемая мощность двигателя: 150 кВт – 600 кВт (200 HP – 800 HP), supplied at 50/60 Hz as required.
Максимальный размер подачи: Accepts feed up to 85% of inlet opening dimension; typical max feed ≤250mm.
Характеристики материала: Highstrength cast steel main frame; manganese steel wearing liners; главный вал из кованой легированной стали.
Физические размеры (Typical MidRange Model): Приблизительно. Длина: 4м х ширина: 3м х высота: 3м (исключая двигатель & дорожки).
Экологический рабочий диапазон: Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants. Пылезащитные уплотнения рассчитаны на стандартные карьерные условия..

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Проект расширения гранитного карьера

Испытание: A large granite quarry needed to increase secondary crushing capacity by 40% but had limited physical footprint for expansion and needed stricter control over chip product gradation for asphalt mixes.
Решение: Implementation of two highcapacity hydraulic cone crushers with automated setting regulation replaced three older mechanical units.
Результаты: Достигнуто 45% throughput increase within the existing footprint while reducing energy consumption per ton by 8%. Product gradation consistency improved such that recrushing of offspec material fell by over 70%.

Портативная контрактная дробильная операция

Испытание: A contracting firm faced excessive mobilization time and high liner costs when moving between sites with varying rock hardness (limestone to hard gravel).
Решение: Deployment of a tracked plant featuring a hydraulic cone crusher with quickchange liner kits and remote CSS control.
Результаты: Sitetosite setup time reduced by one full working day due to rapid calibration. The ability to finetune CSS daily optimized liner life across different materials, extending average campaigns by an estimated 25%.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Hydraulic cone crushers are offered across several investment tiers:
Стандартный уровень обязанностей: Для последовательного, умеренно абразивные материалы, такие как известняк; focuses on core reliability with essential automation features.
Сверхмощный / Премиум-уровень: For highly abrasive materials (ловушка для камня, гранит); includes enhanced wear packages, advanced monitoring sensors as standard.
Modular/SkidMounted Tier: Preassembled units with integrated lubrication and hydraulic systems reduce installation time and cost by up to onethird.

Optional features include advanced telemetry packages for remote performance monitoring automated wear compensation software based on amp draw trends

Service packages range from basic preventive maintenance plans up through comprehensive guaranteed uptime contracts which include planned parts replacement

Financing options are available including equipment leasing capital loans through partner institutions

Часто задаваемые вопросы

1.Q What level of operator training is required versus our older mechanical spring cone crushers?
A Operators require specific training on the hydraulic control system interface which typically takes two days However overall operation is simplified as many critical functions like setting adjustment are automated reducing reliance on manual skill

2.Q Can this technology be integrated with our existing primary jaw crusher screening plant?
A Yes these units are engineered as modular components Standard discharge conveyor dimensions electrical interfaces allow integration into most existing circuits Plant layout review is recommended during quotation

3.Q How does automation impact longterm maintenance costs?
A While initial component complexity may be higher predictive diagnostics prevent catastrophic failures Scheduled maintenance becomes more predictable Industry data indicates total maintenance costs over years can be lower due avoided major breakdowns

4.Q What financing structures are commonly used?
A Common structures include capital equipment loans operating leases master rental agreements Purchase options often exist at lease end We can provide net present cost analysis comparing models

5.Q Are there application limits where this technology is not advised?
A This technology is not optimal as primary unit processing unscreened runofquarry material with high fines clay content which can cause packing It excels as secondary tertiary unit receiving presized feed