1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей заводов и инженерных подрядчиков, основные проблемы первичного дробления часто связаны с самой дробилкой. Общие болевые точки включают в себя:

Чрезмерные затраты на изнашиваемые детали: Frequent replacement of manganese jaws or liners due to improper chamber design or substandard material, costing tens of thousands annually in parts and labor.
Внеплановые простои для технического обслуживания: Difficult access to the crushing chamber or adjustment systems leads to prolonged shutdowns for routine checks and liner changes, directly impacting your tonsperhour output.
Непоследовательная градация продукта: Колебания размера или твердости исходного сырья приводят к получению некондиционного продукта., causing bottlenecks in secondary circuits and rejected loads.
High Structural Stress & Foundation Fatigue: Inefficient crushing motion and poor weight distribution transfer undue stress to the main frame and foundation, risking major structural repairs.
Inefficient Power Utilization: A significant portion of input energy is wasted as vibration, нагревать, and noise rather than being directed into the crushing action, increasing your cost per ton.

Is your primary jaw crusher a constant source of operational friction and cost? What if your core reduction equipment was engineered from the ground up to convert these challenges into measurable gains in reliability and throughput?

2. ОБЗОР ПРОДУКТА

The [Производитель/серия модели] это тяжелая работа, высокая производительность первичная щековая дробилка engineered for the initial reduction of hard rock, руда, и бетон для сноса. Its robust design is focused on maximizing uptime and minimizing costperton in demanding quarrying, добыча полезных ископаемых, и крупномасштабные приложения по вторичной переработке строительных материалов..

Операционный рабочий процесс:
1. Потребление корма: Большой загружаемый материал (до 85% дробилки) is directed into a deep, недроссирующая камера дробления.
2. Агрессивный сокрушительный удар: An optimized elliptical jaw motion applies compressive force directly onto the feed material, promoting a strong "first bite" and efficient breakage.
3. Выгрузка материала: The crushed material exits through a hydraulically adjustable closedside setting (CSS), ensuring consistent product size without manual shim adjustments.
4. Клиринг & Защита: An automatic toggle plate protection system releases uncrushable material (бродяга железо) to prevent catastrophic damage to the crusher's internal components.

Область применения & Ограничения:
Объем: Идеально подходит для стационарных установок первичного дробления., переносные колесные установки, and mobile trackmounted setups processing abrasive materials like granite, базальт, кварцит, and recycled concrete with rebar.
Ограничения: Not designed for ultrafine grinding or as a tertiary crusher. Maximum operational efficiency is achieved with proper prescreening to remove fines and correctly sized feed from an excavator or wheel loader.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Глубокая дробильная камера | Техническая основа: Extended fixed jaw profile | Операционная выгода: Increased capacity per stroke and reduced risk of bridging/choking at the feed opening | Воздействие на рентабельность инвестиций: Higher average throughput (т/ч) over a shift reduces cycle times for downstream equipment.

Гидравлическая регулировка CSS | Техническая основа: Dualacting hydraulic cylinders replace manual shims | Операционная выгода: Operators can adjust product size in minutes under load or while stopped from a remote location | Воздействие на рентабельность инвестиций: Cuts downtime for product changeovers by over 70%, enabling rapid response to spec changes.

Конструкция роликового подшипника для тяжелых условий эксплуатации | Техническая основа: Spherical selfaligning roller bearings on the eccentric shaft | Операционная выгода: Handles high radial and thrust loads with greater efficiency than bronze bushings | Воздействие на рентабельность инвестиций: Lower operating temperatures reduce lubrication costs; proven bearing life extends major service intervals.

Вкладыши BoltOn Wear | Техническая основа: Modular liner design with replaceable cheek plates | Операционная выгода: Protects crusher frame from wear; individual sections can be replaced without dismantling entire assembly | Воздействие на рентабельность инвестиций: Lowers longterm frame maintenance costs by confining wear to easily replaced components.

Интегрированная моторная база | Техническая основа: Дробилка, крепление двигателя, and drive guards unified on a single baseframe | Операционная выгода: Eliminates complex alignment during installation or relocation; reduces site preparation time | Воздействие на рентабельность инвестиций: Faster plant commissioning/decommissioning cuts project timelines for contractors.

Автоматическая система смазки (Необязательный) | Техническая основа: Centralized greasing circuit for bearings & toggle mechanism | Операционная выгода: Ensures critical points receive correct lubrication volume on a timed cycle without manual intervention | Воздействие на рентабельность инвестиций: Снижает риск выхода из строя подшипников; reduces labor for daily maintenance checks.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Средняя щековая дробилка) | Наше основное решение для щековой дробилки | Преимущество (% Улучшение) |
| : | : | : | : |
| Время замены вкладыша (Зафиксированный & Поворотная челюсть) | 812 часы (экипаж 3) | 46 часы (экипаж 3) | ~ на 50 % быстрее |
| Manganese Utilization (Лайнер Жизнь) / Ton Crushed| Базовый уровень = 100%| До 130% базовой жизни| До 30% более долгая жизнь |
| Потребляемая мощность на тонну продукции| Базовый уровень = 100%| Примерно 90% базового уровня| ~10% more efficient |
| Adjustment Time for CSS Change (20mm shift)| 6090 минуты (ручные прокладки)| <10 минуты (гидравлический)| ~85% быстрее |
| Уровень шума на рабочем месте оператора| ~110 дБА| ~103 dBA (с дополнительным комплектом)| ~7 dBA reduction |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Model Example: JC1500
Кормовое отверстие: 59х 47 дюймов (1500мм х 1200 мм)
Максимальный размер подачи: 47» (1200мм) длина кромки
Диапазон настройки закрытой стороны: 6”- 12” (150мм – 300 мм)
Диапазон мощности (@ CSS): 550 – 1 1 т/ч
Требования к мощности привода: 1 HP (1 кВт), клиноременный привод
Вес дробилки (исключая двигатель): 1 фунты (1 кг)
Конструкция основной рамы: Изготовленная стальная пластина, снятый стресс; heavyduty reinforced ribs.
Челюстные пластины: Закаленный & tempered 18% manganese steel standard; optional alloys available.
Диапазон рабочих температур окружающей среды: 20°С до +40°С (4от °F до +104 °F)
Технические характеристики зависят от модели; consult detailed datasheet for specific configurations.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Основная станция гранитного карьера | Испытание: A southeastern US quarry faced premature liner wear (<500тыс. тонн) on their existing jaw crusher processing highly abrasive granite, coupled with weekly downtime for manual CSS checks. This led to high consumable costs and missed production targets during peak construction season. Решение: Installation of our JC1500 primary jaw crusher with bolton cheek plates and hydraulic adjustment system. Результаты: Срок службы лайнера увеличен более чем 1 tons before changeout required. CSS adjustments for seasonal product mix are completed during scheduled breaks without stopping production entirely. This contributed to an overall site throughput increase of %.

LargeScale C&D Recycling Plant Upgrade Challenge A metropolitan recycling facility processing demolition concrete with embedded rebar experienced frequent uncrushablerelated stoppages. Their previous crusher’s relief system was slowacting, leading to broken toggle seats and costly repairs every few months Solution Implementation of our primary jaw crusher equipped with an automatic hydraulic toggle relief system that instantly reverses the swing jaw to clear blockages Results In one year of operation zero instances of damage from tramp iron were recorded Downtime previously allocated to clearing jams was eliminated translating directly into higher monthly volume processed

Portable Plant Contracting Fleet Challenge An engineering contractor operating multiple portable crushing spreads needed faster setup/teardown times between job sites Their legacy equipment required extensive alignment procedures after each move increasing mobilization costs Solution Adoption of trackmounted primary jaw crushers featuring the integrated motor base package Results Plant relocation time reduced by approximately hours per move due to eliminated realignment The unified base also improved roadability reducing permit requirements

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our primary jaw crushers are offered in multiple pricing tiers based on size capacity feature sets

Standard Configuration Includes Fabricated main frame standard manganese jaws hydraulic CSS adjustment basic lubrication system

Optional Features Upgrade packages include automatic lubrication systems dust suppression kits special alloy liners extended warranty on bearings drive guards

Service Packages Choose from three levels Basic includes commissioning parts warranty only Premium adds annual inspection discounted parts Advanced provides guaranteed uptime coverage with prioritized parts dispatch technician dispatch

Financing Options We work with third party financial institutions offer flexible leasing rental purchase plans tailored capital expenditure cycles Project based financing available qualifying large scale contracts

Contact us detailed quotation specific model requirements operational goals discuss optimal commercial structure investment

8 Часто задаваемые вопросы

What power source is required operate this primary jaw crusher
The crushers are designed electric motor drive via V belts Standard motors require high voltage three phase industrial power supply Specific voltage phase requirements depend model selected

How does hydraulic adjustment system impact maintenance compared traditional shim plates
It eliminates physical handling heavy shim plates reducing labor injury risk The system allows precise repeatable settings dial indicator remote station reducing human error potential adjusting under load possible certain models further reducing process interruption

Can this crusher handle recycled asphalt pavement RAP
While capable processing RAP significant RAP specific applications we generally recommend alternative configurations RAP can cause packing issues standard chamber designs For dedicated asphalt recycling consult our specialists appropriate equipment solutions

What typical lead time delivery new primary jaw crusher
Lead times vary model complexity Standard models typically available within weeks confirmation Custom configurations large stations may require weeks Detailed schedule provided upon order acknowledgment

Do you provide wear part recommendations based specific material being crushed
Yes Our technical service team analyzes your feed material composition abrasiveness compressive strength provide liner alloy recommendations optimize service life cost ton We offer several manganese steel grades ceramic composite options extreme abrasion applications