1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы управляете операциями по добыче золота, обремененными нестабильной производительностью?, excessive downtime for maintenance, and rising operational costs? Manual crushing and inefficient grinding directly impact your bottom line through lost production hours and suboptimal mineral liberation. Рассмотрим эти общие проблемы:
Высокий уровень простоя в работе: Frequent breakdowns of undersized or poorly constructed equipment halt entire processing lines.
Неэффективное высвобождение золота: Inconsistent particle size from primary crushing leads to poor amalgamation or leaching recovery rates.
Чрезмерные затраты на техническое обслуживание: Constant wear part replacement and unplanned repairs create unpredictable OPEX.
Ограничения масштабируемости: Equipment cannot efficiently handle increased ore feed from expanded mining operations.
Трудоемкость & Проблемы безопасности: Reliance on manual processes for feeding and monitoring increases risk and labor costs.

Центральный вопрос для руководителей предприятий заключается в следующем.: как можно добиться надежного, highvolume ore reduction with predictable maintenance schedules and optimized gold recovery? The industrialgrade stamp mill provides a proven, mechanical solution.

2. ОБЗОР ПРОДУКТА

An industrial stamp mill for gold mining is a heavyduty mechanical crusher designed for the repetitive, highimpact crushing of goldbearing quartz rock. It operates on the camandlever principle to pulverize ore into fine sand, liberating gold particles for subsequent recovery processes like amalgamation or cyanidation.

Операционный рабочий процесс:
1. Кормить: Рунофайн (ПЗУ) or primarily crushed ore is fed into a sturdy mortar box.
2. Дробление: Серия механически поднятых тяжелых марок. (обувь) are dropped onto the ore via a rotating camshaft.
3. распыление: The continuous impact reduces the ore to a fine slurry or sand consistency.
4. Стирать & Добыча: Water introduced into the mortar box washes the crushed material over an amalgamated copper plate or onto tables for concentration.

Область применения & Ограничения:
Объем: Идеально подходит для хард-рока (жила) gold mining operations processing quartz veins and sulphide ores. Highly effective as a primary or secondary crusher in small to mediumscale operations, remote sites, or as a backup system.
Ограничения: Не подходит для мягких, clayrich material without modification. Requires a consistent water source for optimal operation. Generally has a higher energyperton footprint than modern ball mills for very largescale, непрерывные операции.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Чугунный ящик для миномета для тяжелых условий эксплуатации | Техническая основа: Singlepiece highgrade cast iron construction | Операционная выгода: Eliminates leakage points and withstands continuous highimpact stress without fatigue cracking | Воздействие на рентабельность инвестиций: Reduces foundation repair costs and prevents costly slurry loss, extending service life by decades.

Модульная сборка штампа | Техническая основа: Individually mounted stamps with replaceable shoes and stems | Операционная выгода: Allows for singlestamp maintenance without shutting down the entire mill bank | Воздействие на рентабельность инвестиций: Сводит к минимуму время простоя до 80% for wear part changes compared to integrated systems.

Precision Machined Camshaft | Техническая основа: Forged steel shaft with hardened alloy steel cams, machined to precise lift profiles | Операционная выгода: Ensures uniform lift and drop timing across all stamps for consistent particle size distribution | Воздействие на рентабельность инвестиций: Improves gold recovery yield through optimized liberation and reduces energy waste from irregular operation.

Automated Ore Feed Regulator | Техническая основа: Mechanically interlinked gate system synchronized with camshaft rotation | Операционная выгода: Maintains optimal feed rate to prevent overloading or running dry, protecting the mortar bed | Воздействие на рентабельность инвестиций: Stabilizes throughput, reduces operator oversight needs, and prevents damage from empty running.

Integrated Amalgamation Plate System | Техническая основа: Strategically angled copper plate trays coated with mercury, installed in the slurry discharge path | Операционная выгода: Captures freemilling gold particles immediately upon liberation during the wash process | Воздействие на рентабельность инвестиций: Increases overall recovery efficiency at the primary crushing stage, capturing value upfront.

Централизованная система смазки | Техническая основа: Networked lubrication lines feeding all major bearing points from a single station | Операционная выгода: Включает безопасный, routine maintenance without disassembly, ensuring bearing longevity | Воздействие на рентабельность инвестиций: Lowers labor time for lubrication by over 50% and prevents premature bearing failure.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Basic Mills) | Наше решение для штамповочной мельницы | Преимущество (% Улучшение) |
| : | : | : | : |
| Среднее время между отказами (среднее время безотказной работы) Марки | 200300 часы работы | 450+ часы работы | +125% более длительный срок службы |
| Стабильность пропускной способности (Тонн/час) +/ 15% variance due to feed issues +/ 5% variance with automated feed regulator| +66% более стабильный результат |
| Maintenance Downtime per Stamp Change| 46 hours per stamp (full bank shutdown)| <1 hour per stamp (individual isolation)| 80% сокращение времени простоя |
| Gold Recovery Efficiency at Crusher Stage| Оцененный 6070% of freemilling gold captured| Полевые данные показывают 8592% captured via optimized plate system| +25% improved initial capture |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Емкость & Рейтинг: Available in 750kg/hr (1штамп), 2 Ton/hr (5штамп), и 5 Ton/hr (10штамп) models based on quartz ore of medium hardness.
Требования к питанию: Diesel engine (25HP 100HP) or electric motor drive (18kW 75kW) options available. Complete with heavyduty reduction gearbox.
Характеристики материала: Коробка с минометом & Рамка: ASTM A48 Class 40 Чугун; Марки: Forged Steel Stems with Manganese Steel Shoes; Распределительный вал: EN24 Forged Steel, casehardened; носить вкладыши: Replaceable AR400 Steel.
Физические размеры (5Штамповая мельница): Рабочая зона приблизительно. 3m L x 2m W x 2.5m H; Dry Weight approx. 8,500 кг.
Экологический рабочий диапазон: Предназначен для эксплуатации при температуре окружающей среды от 10°С до +45°С.. All critical bearings are sealed against dust and moisture ingress.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Расширение среднего масштаба рудника Hard Rock

Challenge A growing operation in West Africa needed to double its primary crushing capacity but faced unreliable power grids that made fully electric solutions risky.
Solution Implementation of two dieselpowered industrial stamp mills operating in parallel as primary crushers before their existing ball mill circuit.
Results Achieved consistent daily throughput independent of grid fluctuations. The robust mechanical design reduced unexpected breakdowns by over 60%, meeting expansion targets within budget.

кустарный & Мелкомасштабная горная промышленность (АСМ) Кооперативное обновление

Challenge A South American cooperative using manual hammers was experiencing low recovery rates (<40%) and high physical strain on workers.
Solution Deployment of a single compact electric stamp mill with an integrated amalgamation plate system centralizing their crushing process.
Results Throughput increased tenfold while gold recovery efficiency rose to an average of 87%. The cooperative reported payback on equipment within five months of operation based on increased yield alone.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing is tiered based on capacity and configuration:
Tier I – Standard Duty Mill Package includes core mill unit with drive motor/engine starter kit
Tier II – Enhanced Recovery Package adds integrated amalgamation plates advanced feed regulator
Tier III – Turnkey Plant Package includes mill settling tanks water recirculation system installation supervision

Optional features include dust suppression covers remote monitoring sensors custom wear part alloys

Доступны пакеты услуг:
1 Базовая гарантия, покрывающая дефекты деталей.
2 Annual Maintenance Contract providing scheduled inspections wear part discounts
3 Full Site Support including technician dispatch priority parts shipping

Financing options can be discussed including leasetoown structures tailored capital expenditure plans suitable commercial loans through partner institutions

8.Часто задаваемые вопросы

What is the typical particle size output from your stamp mills?
The mills are engineered to produce a sandlike product where approximately >90 passes through mesh facilitating efficient gold liberation downstream processes

Can your stamp mills be integrated into an existing CIP/CIL plant circuit?
Yes they function effectively as reliable primary secondary crushers ahead fine grinding circuits ensuring consistent feed size ball mills improving overall plant stability

How do you address environmental concerns regarding mercury use amalgamation plates?
We provide fully contained retort systems safe handling procedures training optional configurations direct discharge concentration tables leaching compatible setups

What is lead time delivery standard model?
Standard models typically ship within weeks confirmed order Custom configurations may require weeks lead time detailed shipping logistics provided upon inquiry

Do you offer spare parts technical support globally?
We maintain global distributor network comprehensive spare parts inventory technical documentation available digital format onsite training can arranged