1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы управляете операциями по добыче золота, обремененными нестабильной производительностью?, чрезмерные затраты на техническое обслуживание, and inefficient liberation of values from complex ores? Legacy crushing and grinding circuits often struggle with hard rock material, leading to premature wear part failure, незапланированный простой из-за замены лайнера, and suboptimal particle size distribution for downstream cyanidation or gravity concentration. This directly impacts your bottom line through lost production hours, high consumable costs, and potential gold losses in coarse tailings. How can you increase milling capacity while controlling operational expenditure? Is your current process reliably delivering the optimal grind size for maximum gold recovery? The solution lies in purposeengineered, robust technology designed for this specific task.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя сверхмощные Штамповочные мельницы engineered for the primary crushing and coarse grinding of goldbearing ores. As an OEM factory, we specialize in the direct sourcing and manufacturing of these mills for commercialscale mining and processing operations.

Операционный рабочий процесс:
1. Введение в фид: Runofmine or primarycrushed ore is fed into a mortar box.
2. Percussive Grinding: Механически поднятые штампы (утяжеленные стержни с молотками) последовательно сбрасываются на руду.
3. Уменьшение размера частиц: The repeated impact fractures the rock material.
4. Слив шлама: A continuous wash of water carries the ground slurry through a perforated screen plate for discharge.
5. Концентрация гравитации: The slurry is often directed directly over amalgamation plates or to downstream concentrators like shaking tables.

Область применения & Ограничения:
Объем: Ideal for freemilling gold ores, particularly in remote locations or smallerscale operations where simplicity, надежность, and the ability to process coarse feed are paramount. Effective as a primary grinder ahead of finer milling circuits or for direct amalgamation.
Ограничения: Not suitable for ultrafine grinding requirements (например, ниже 150 сетка). Efficiency decreases with very wet, clayrich ores that can cause packing. Requires a consistent feed size to maintain optimal performance.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная конструкция батареи для штампов | Техническая основа: Самостоятельное строительство агрегата | Операционная выгода: Enables phased plant expansion or individual battery maintenance without full circuit shutdown | Воздействие на рентабельность инвестиций: Reduces capital outlay timing and minimizes production loss during upgrades

HighCarbon Steel Stamp Shoes & умирает | Техническая основа: Forged alloy for impact resistance and abrasion wear | Операционная выгода: Extended service life under continuous highimpact loading; predictable wear patterns | Воздействие на рентабельность инвестиций: Lowers consumable cost per ton and reduces changeout frequency

Регулируемая высота падения & Cadence Control | Техническая основа: Mechanical camshaft or hydraulic lift system engineering | Операционная выгода: Operators can finetune impact energy and grind rate based on ore hardness and feed size | Воздействие на рентабельность инвестиций: Optimizes throughput and particle size control for improved downstream recovery rates

Reinforced Mortar Box with Replaceable Liners | Техническая основа: Fabricated steel with boltin abrasionresistant liners | Операционная выгода: Contains the grinding process securely; liners protect core structure from wear | Воздействие на рентабельность инвестиций: Major structural components have indefinite life, converting a wear item to a lowcost, easily replaced liner

Интегрированная система промывки водой | Техническая основа: Engineered spray bars and screen washing | Операционная выгода: Prevents screen blinding and ensures consistent slurry flow; aids in dust suppression | Воздействие на рентабельность инвестиций: Maintains designed throughput and provides a safer operating environment

HeavyDuty Foundation & Frame Structure | Техническая основа: Static and dynamic load calculation in design | Операционная выгода: Absorbs operational vibration, ensuring longterm alignment and mechanical integrity | Воздействие на рентабельность инвестиций: Eliminates costly foundation repairs and extends the total service life of the asset

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Наследие Миллс) | Наше решение для штамповочной мельницы | Преимущество (% улучшение) |
| : | : | : | : |
| Liner/Wear Part Life Cycle (Hard Rock Ore) | 46 Weeks Continuous Operation| 812 Weeks Continuous Operation| +100% к +150% |
| Механическая доступность (Запланированное время выполнения) | ~85% (High unscheduled stops) |> 92% (Modular design reduces downtime)| +7 Процентные пункты |
| Энергоэффективность (кВтч на тонну измельченного)| Varies Widely with Feed Size| Consistent consumption due to cadence control| До 15% improvement on variable feeds|
| Толерантность к металлическим помехам (Feed Contamination)| High Risk of Damage & Stoppage| Designed to minimize seizure risk; simpler clearance procedures| Reduces incident resolution time by ~50%|

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Емкость/рейтинг: Models range from 1ton per hour (single stamp pilot units) к 50+ тонн в час (multibattery industrial installations).
Требования к питанию: Зависит от размера модели; типичный диапазон от 15 кВт (20 HP) for small units to 150 кВт (200 HP) for large industrial batteries.
Характеристики материала: Primary frame: Конструкционная сталь (АСТМ А36). Марки & Изнашиваемые детали: Highcarbon forged steel or certified alloy replacements. Вкладыши: AR400 Износостойкая сталь.
Физические размеры: Доступны пользовательские конфигурации. A standard 5stamp battery unit typically requires a footprint of approximately 4m x 6m, excluding feed hoppers and discharge launders.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.. Enclosed bearing systems protect against dust ingress in arid environments; corrosionresistant coatings specified for highhumidity installations.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Завод по переработке россыпных/элювиальных отложений

Испытание:A new site with coarse, freemilling gold required a simple, robust primary grinding solution ahead of gravity tables, with minimal reliance on grid power.
Решение:A dieselpowered 3stamp mill battery was installed as the core crushing unit.
Результаты:The circuit achieved a target grind of 20 mesh at 8 тонн в час, feeding directly to shaking tables. Recovery rates met feasibility study targets with operational availability exceeding 94%.

Hard Rock Quartz Vein Mining Operation

Challenge An existing operation using jaw crusheronly circuits was experiencing significant gold losses in coarse tailings (>30% +100 сетка).
Решение:A stamp mill was integrated as a secondary grinder after the jaw crusher to liberate values from fractured quartz.
Результаты:Tailings analysis showed gold in +100 mesh fraction reduced by over 80%. Overall plant recovery increased by an estimated 12%, окупить капитальные вложения в течение 14 месяцы.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ценовые уровни оборудования: Pricing is structured based on stamp battery size (количество марок), drive system configuration (electric motor vs. diesel), and level of automation/control.
Tier I – Manual/SemiAutomated Single Battery Units
Tier II – MultiBattery Plants with Centralized Control Systems
Tier III – Fully Integrated Modular Processing Plants featuring stamp mills as core components
Дополнительные функции: Автоматизированные системы смазки, remote performance monitoring sensors, custom discharge screen configurations, integrated safety guarding packages.
Пакеты услуг: Extended warranty plans are available alongside scheduled maintenance contracts that include wear part inspections/replacements by factorytrained technicians.
Варианты финансирования: We work with international export credit agencies and equipment financing partners to offer leasetoown or structured purchase plans tailored to project cash flow requirements.

8.Часто задаваемые вопросы

Q1 Are your stamp mills compatible with existing crushing circuit infrastructure?
A1 Yes.They are designed as modular units that can be integrated as primary,c secondary ,or recrushing stages.Feed hoppers ,discharge launders,and foundations can be engineered to interface with your current plant layout.

Q2 What is the typical lead time from order commissioning?
A2 For standard models lead time is typically1418 weeks exworks.For fully customized large battery plants detailed project planning will define the schedule.Delivery packaging,and documentation are managed according t international shipping standards .

Q3 How does operating cost compare t modern ball mills?
A3 For specific applications involving coarse grinding hard rock stamp mills often present lower energy consumption per ton at that stage nd significantly lower capital cost.They trade ultrafine grinding capability fr simplicity nd robustness making them costeffective within their optimal application window .

Q4 What operator training nd technical support do you provide?
A4 Comprehensive installation supervision commissioning support nd onsite operator training are included Delivery f detailed operation maintenance manuals nd schematics Remote technical support s available via direct channels .

Q5 Can you supply spare parts nd what s their expected availability?
A5 As an OEM factory we guarantee supply f all critical spare parts especially proprietary wear components Standard parts have high availability from stock Longlead items re identified nd recommended fr strategic spares holding .

Q6 What r key factors determining correct model selection fr our ore body?
A6 Selection depends primarily n target throughput ore hardness Bond Work Index desired product size distribution Available power source Feed topsize These factors re analyzed during presales technical review .

Q7 Предлагаете ли вы гарантии производительности??
A7 Yes We provide guaranteed mechanical performance availability figures Equipment capacity ratings r based n defined standard test conditions outlined n our technical proposals .