1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing a gold processing operation where throughput, темпы восстановления, and operational costs are under constant pressure? The crushing and grinding circuit is often the bottleneck. Common challenges with traditional comminution equipment include:

Чрезмерное время простоя для технического обслуживания: Frequent liner changes and mechanical repairs on complex crushers and ball mills halt your entire processing line, потери в производстве обходятся тысячами в час.
Inconsistent Grind Size & Золотое освобождение: Poorly calibrated or worn equipment produces uneven particle sizes, trapping fine gold within waste rock and directly reducing your overall recovery percentage.
Высокое энергопотребление на тонну: Inefficient grinding mechanisms lead to spiraling power costs, which can constitute over 50% of your milling operational expenses.
High Water Usage & Управление хвостохранилищами: Wet milling processes demand significant water resources and create larger volumes of slurry tailings, increasing both sourcing and environmental management costs.
Ограничения масштабируемости: Modular or phased expansion is difficult with integrated milling systems, forcing large capital outlays for incremental increases in capacity.

Ваша деятельность нуждается в надежном, proven solution to improve liberation rates, reduce energy intensity, and simplify maintenance in a primary grinding application?

2. ОБЗОР ПРОДУКТА: HeavyDuty Gold Stamp Mill

This heavyduty gold stamp mill is a gravitydriven crushing and grinding machine designed for the primary reduction of goldbearing quartz ore. It operates on the centuriesproven principle of percussive crushing, optimized with modern materials and engineering for commercialscale operations.

Операционный рабочий процесс:
1. Введение в фид: Рунофайн (ПЗУ) ore is fed into a centralized hopper, which conveys material to a uniform distribution system across the mill’s battery.
2. Percussive Crushing & Шлифование: Механически поднятые тяжелые штампы (обувь) are released in a cyclical cadence, dropping onto stationary anvils (умирает), crushing the ore through sheer impact.
3. Particle Size Classification: Crushed material passes through a perforated screen at the discharge end of each stamp; oversized particles are recirculated under the stamp for further reduction.
4. Увольнять & Транспортировка: The milled product (pulp) is collected in a sluice system below the battery for direct introduction to gold concentration circuits (например, встряхивающие столы, центробежные концентраторы).

Область применения & Ограничения:
Идеально подходит для: Primary crushing/grinding of freemilling gold ores hosted in quartz or other brittle lithologies; операции малого и среднего масштаба (5200 ТПД); регионы с ограниченной мощностью сети; operations prioritizing mechanical simplicity and low technical oversight.
Ограничения: Less efficient on clayrich or highly ductile ores; generates more dust than wet milling systems (requires dust suppression); generally lower throughput per footprint compared to modern ball mill/cyanidation circuits for largescale (>500 ТПД) операции.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Modular Stamp Battery | Техническая основа: Independent stamp units within a single frame | Операционная выгода: Allows partial operation during maintenance on one stamp; enables capacity scaling by adding modules | Воздействие на рентабельность инвестиций: Reduces fullplant downtime by up to 30% during maintenance cycles

Hardened Alloy Stamp Shoes & умирает | Техническая основа: Highchrome white iron or manganese steel castings | Операционная выгода: Exceptional wear resistance extends service life by 35x compared to standard steel components | Воздействие на рентабельность инвестиций: Lowers consumable parts cost per ton crushed and reduces changeout frequency

Централизованная система смазки | Техническая основа: Автоматизированный коллектор, подающий смазку ко всем основным точкам подшипника. | Операционная выгода: Eliminates manual greasing, ensures consistent lubrication, and reduces bearing failure risk | Операционная выгода: Extends major overhaul intervals and prevents costly unplanned stoppages

Adjustable Discharge Screen Grids | Техническая основа: Interchangeable screen plates with varied aperture sizes | Операционная выгода: Operators can finetune final grind size to optimize downstream recovery based on ore characteristics | Воздействие на рентабельность инвестиций: Directly influences gold liberation rate; field data shows proper calibration improves overall recovery by 28%

Kinetic Energy Recovery Flywheel | Техническая основа: Heavy rotating mass mounted on the camshaft to store inertial energy | Операционная выгода: Smoothes power demand peaks, reduces motor strain, and maintains consistent stamp drop force under variable load | Воздействие на рентабельность инвестиций: Cuts peak energy consumption by up to 20%, protecting against power surcharges

Встроенный коллектор пылеподавления | Техническая основа: Lowpressure water spray bars mounted at feed and discharge points | Операционная выгода: Эффективно контролирует кремнеземную пыль у источника, improving site air quality and regulatory compliance | ROI Impact Mitigates health/safety risks and associated downtime or penalties

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Basic Hammer Mill/Ball Mill) | Our Gold Stamp Mill Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Энергопотребление (кВтч/тонна) | 12 18 кВтч/т (for similar size reduction) | 8 12 кВтч/т (gravitydriven impact) | До 33% Снижение |
| Wear Part Service Life (Часы) | 400 800 часы (hammer tips/liners) | 1,200 2,000 часы (shoes/dies) | До 150% Увеличивать |
| Среднее время между отказами (среднее время безотказной работы) | ~720 hours (mechanical complexity) | ~2,200 hours (simplified mechanism)| До 205% Улучшение |
| Target Grind Size Consistency (± mesh)| ±15 mesh variation common| ±5 mesh variation achievable| ~66% More Consistent|
| Water Consumption (L/ton processed)| >500 L/t typical for wet milling|90% Снижение |

\For drycrushing operations where cyanidation is not the primary recovery method.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 5 Tonnes Per Day (ТПД) слишком 200 TPD depending on battery configuration (4stamp to 40stamp units).
Требования к питанию: Электродвигатель с приводом; primary drive options from 30 HP в 400 HP depending on model size. Compatible with diesel genset operation.
Характеристики материала: Highabrasion resistant steel frame; Cast alloy stamp shoes & умирает; Hardened steel camshafts & лифтеры; Rubberlined sound dampening enclosures available.
Физические размеры: Зависит от модели. Пример (20stamp mill): ~10m L x 4m W x 5m H. Foundation requirements detailed in engineering drawings.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.. Dust suppression system requires clean water supply at >20 пси.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

SmallScale Mining Cooperative – West Africa

Испытание: A cooperative processing oxide ore faced high diesel costs from running multiple crushers and generators, coupled with frequent mechanical breakdowns that halted their only revenue stream.
Решение: Implementation of two modularized gravitydriven gold stamp mills powered by a single dedicated generator.
Результаты: A consolidated circuit reduced fuel consumption by an estimated $15k USD monthly while achieving target grind size consistently enough that their downstream gravity recovery increased from ~65% to ~73%.

Historic Mine ReTailings Operation – United States

Испытание: Reprocessing old tailings required grinding brittle slag material but local regulations imposed strict limits on fresh water use for processing.
Решение: Installation of a drycrushing gold stamp mill circuit with a closedloop dust suppression system using recycled water.
Результаты: The operation achieved target throughput of ~80 TPD without tapping into municipal water supplies while containing silica dust levels well below OSHA permissible exposure limits.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our heavyduty gold stamp mills are offered in three primary tiers:

1. Standard Production Model: Includes core stamp battery, приводной двигатель, starter package, basic discharge screens. Ideal for operations with existing maintenance teams.
2. Расширенная конфигурация: Adds automated lubrication system sound dampening enclosure advanced wear monitoring sensors optional variable speed drive for process tuning
3.
Equipment pricing is projectspecific based on required capacity configuration options freight logistics Payment terms typically involve an advance payment against manufacture with balance due prior shipment

We offer several service packages:
Шеф-наладка
Ежегодные профилактические осмотры
Wear Parts Consignment Programs
Financing options including leasetoown structures over periods are available through accredited partners subject credit approval

FAQ Section

Q1 Is this type of equipment compatible with my existing gravity concentration circuit?
Yes A properly configured unit produces a consistent coarsetomedium grind ideal feeding shaking tables jigs centrifugal concentrators The discharge pulp can be easily integrated into existing launder systems

Q2 What is the typical installation timeframe?
For a preassembled module installation foundation preparation electrical connection commissioning typically requires weeks depending site readiness Complex multiunit plants require more detailed planning

Q3 How does operational noise compare other milling equipment?
The percussive action generates significant noise An optional acoustic enclosure which reduces operational sound levels dB(А)

Q4 What spare parts inventory should we maintain?
We recommend maintaining set spare shoes dies lifters camshaft bearings specific your model’s consumption rate This minimizes downtime waiting parts shipments

Q5 Can this process sulfide ores?
While capable crushing sulfide material subsequent fine grinding flotation cyanidation usually required achieve high recoveries It primarily recommended freemilling oxide transitional ores where gravity separation effective

Q6 Are training operator manuals provided?
Comprehensive digital hardcopy manuals provided along mandatory virtual onsite training session covering safe operation routine maintenance troubleshooting procedures